Method and device for determining a liquid level with the aid of ultrasonic pulses

• US 6,202,484 B1
• Filed: 07/03/1998
• Issued: 03/20/2001
• Est. Priority Date: 01/03/1996
• Status: Expired due to Fees

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Willner, Siegfried, Eisentraudt, Michael
• Primary Examiner(s): Williams, Hezron
• Assistant Examiner(s): WORTH, WILLIE M
• Application Number:
  US09/111,132
• Time in Patent Office: 991 Days
• Field of Search: 732/90.V
• US Class Current: 73/290.00V
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01S 15/10 using transmission of interrupted, pulse-modulated waves determination of distance by phase measurement G01S15/32
• CPC Class Codes: G01S 15/88 Sonar systems specially adapted for specific applications seismic or acoustic prospecting or detecting G01V1/00
• CPC Class Codes: G01S 7/52004 Means for monitoring or calibrating short-range imaging G01S7/5205
• CPC Class Codes: G01S 7/52006 with provision for compensating the effects of temperature

Abstract

A method for determining a liquid level with the aid of ultrasonic pulses improves the measuring accuracy of the liquid level in a container with an echo time measurement of ultrasonic pulses and a mean sound velocity. The mean sound velocity is extrapolated from at least two reference sound velocities in the liquid. In this way it is possible to achieve a measuring accuracy of less than a millimeter, independently of the liquid level. A device for carrying out the method has a main measuring path, at least one device for transmitting and receiving ultrasonic pulses, at least two reference paths for determining sound velocities, and a computer unit. The computer unit extrapolates from the sound velocities to the mean sound velocity.

Claims

1. A method for determining a liquid level in a container from an echo time measurement, which comprises:

measuring respective reference sound velocities along at least two reference paths located in a liquid;

determining a characteristic of a mean sound velocity in the vertical direction up to the liquid level by extrapolation from the reference sound velocities; and

using the characteristic to determine the mean sound velocity in the vertical direction averaged up to the liquid level, and determining the height to the liquid level by correlating an echo time of ultrasonic pulses reflected at a liquid surface at the liquid level with the mean sound velocity averaged up to the liquid level.

2. The method according to claim 1, which comprises carrying out the step of determining the liquid level recursively by determining the mean sound velocity for an estimated value for the liquid level from the characteristic of the mean sound velocity over height, determining an improved estimated value for the liquid level therefrom by multiplying by the echo time, equating the improved estimated value to the estimated value of the liquid level, redetermining an improved estimated value therefrom, and equating the improved estimated value to a value of the liquid level, if the improved estimated value and the estimated value differ by less than a desired accuracy for the liquid level.

3. The method according to claim 1, which comprises carrying out the step of determining the characteristic of the mean sound velocity by a linear approximation.

4. The method according to claim 1, which comprises determining a sump level in the container by reflection of ultrasonic pulses at an interface with the liquid in a sump, in the event of pollution gathering below the interface.

5. The method according to claim 1, which comprises determining a liquid volume from the liquid level.

6. The method according to claim 5, which comprises subjecting the liquid volume to temperature normalization with the aid of a mean temperature, and determining the mean temperature by integrating a vertical temperature characteristic measured in the liquid.

7. In a device for determining a liquid level in a container from an echo time measurement, the improvement comprising:

a main measuring path and at least two reference paths;

at least one transducer device located at one end of said main measuring path and at one end of said at least two reference paths for transmitting and receiving ultrasonic pulses;

said at least two reference paths having at least one reflector device located in the liquid for determining respective reference sound velocities between said at least one transducer device and said at least one reflector device located in the liquid along said at least two reference paths; and

a computer unit for determining a characteristic of a mean sound velocity in the vertical direction up to a liquid level by extrapolation from the reference sound velocities of said at least two reference paths, said computer unit determining the liquid level from the echo time of the ultrasonic pulses reflected at a liquid surface and the mean sound velocity in the vertical direction up to said liquid level.

8. The device according to claim 7, including reflectors for ultrasound disposed next to one another at prescribed spacings in a row in parallel next to the measuring path, along which at least one transducer device emits.

9. The device according to claim 7, including a plurality of temperature sensors disposed next to one another at prescribed spacings in the vertical direction, each of said temperature sensors having an output transmitting to said computer unit.

10. The device according to claim 9, including a first guide tube surrounding said main measuring path, a second guide tube surrounding said reference paths and a third guide tube surrounding said temperature sensors, each of said guide tubes having openings through which an interior of a respective guide tube communicates with the surrounding liquid during operation.

11. The device according to claim 7, wherein said device for transmitting and receiving ultrasonic pulses is an ultrasonic transducer.

12. The device according to claim 10, wherein each guide tube has a first end and a second end, said device for transmitting and receiving ultrasonic pulses includes a respective separate ultrasonic transducer disposed at said first end of each guide tube, said ultrasonic transducers in said first and second guide tubes are disposed for emission in the direction of said second end of said first and second guide tubes, respectively, and said ultrasonic transducer in said third guide tube is disposed for emission in the direction of said first end of said third guide tube.

13. The device according to claim 12, wherein said ultrasonic transducer in said third guide tube is disposed offset towards said second end of said third guide tube as compared with said ultrasonic transducer in said first guide tube.

14. The device according to claim 12, including an additional ultrasonic transducer disposed at said first end in said guide tube surrounding said reference paths, for emitting in the direction from said first to said second end.

15. The device according to claim 14, including at least one reflector disposed downstream of said ultrasonic transducer at said first end in said guide tube surrounding the reference paths, in the direction from said first end to said second end.

16. The device according to claim 12, wherein one of said guide tubes is a hollow support arm connected to the container through a spherical joint and said spherical joint allows alignment of the device.