Subsea accumulator and method of operation of same

• US 6,202,753 B1
• Filed: 12/21/1998
• Issued: 03/20/2001
• Est. Priority Date: 12/21/1998
• Status: Expired due to Term

• Current Assignee: Benton F. Baugh
• Original Assignee: Benton F. Baugh
• Inventors: Baugh, Benton F.
• Primary Examiner(s): Lillis, Eileen D.
• Assistant Examiner(s): MAYO-PINNOCK, TARA LEIGH
• Application Number:
  US09/216,816
• Time in Patent Office: 820 Days
• Field of Search: 166/358, 166/363, 166/364, 166/368, 166/355, 166/335
• US Class Current: 166/364
• CPC Class Codes: E21B 33/0355 Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads
• CPC Class Codes: E21B 34/16 Control means therefor being outside the borehole control systems for submerged well heads E21B33/0355
• CPC Class Codes: F15B 1/24 with rigid separating means, e.g. pistons
• CPC Class Codes: F15B 21/006 Compensation or avoidance of ambient pressure variation
• CPC Class Codes: F15B 2201/31 having rigid separating means, e.g. pistons
• CPC Class Codes: F15B 2201/32 having multiple separating means, e.g. with an auxiliary piston sliding within a main piston, multiple membranes or combinations thereof
• CPC Class Codes: F15B 2201/40 Constructional details of accumulators not otherwise provided for

Abstract

An accumulator for use in deepwater operational and control systems which uses a differential between a high pressure ambient pressure source such as sea water pressure and a low pressure source such as a chamber holding vacuum or atmospheric pressure to provide storage and delivery of hydraulic power for operation of equipment.

Claims

1. An accumulator for subsea drilling systems for the purpose of using the inherent pressure of seawater as an energy storage means, comprising

a body having a small internal bore with a bulkhead, a large internal bore, and a first annular shoulder between said small internal bore and said large internal bore,

a ram having a small external diameter suitable to sealingly engage said small internal bore of said body, a small end, a large external diameter suitable for sealingly engaging said large internal bore of said body, a large end, and a second annular shoulder between said small external diameter and said large external diameter,

a first cavity defined by said bulkhead, said small internal bore and said small end,

a second cavity defined by said large internal bore, said small external diameter, said first annular shoulder and said second annular shoulder,

such that when the seawater pressure is applied to said large end of said ram and a lower pressure than the pressure of said seawater is in either said first cavity or said second cavity, a higher pressure than said seawater pressure results in the other of said first cavity or said second cavity.

2. The invention of claim 1, wherein a volume of fluid may be introduced into the other of said first or second cavity for storage at said higher pressure.

3. The invention of claim 2, wherein said fluid stored in said other of said first or said second cavity can be withdrawn without losing pressure due to the expansion of a pressurized gas.

4. The invention of claim 2, wherein said fluid stored in said other of said first or said second cavity can be withdrawn without losing pressure due to the cooling effect of expanding a pressurized gas.

5. The invention of claim 1, wherein said lower pressure is a vacuum or atmospheric pressure.

6. The invention of claim 1, wherein said higher pressure in said other of said first cavity or said second cavity is approximated by the pressure of the seawater times the area of the larger end divided by the area of said second or said first cavity.

7. The invention of claim 6, wherein fluid stored at said higher pressure in said other of said first cavity or said second cavity can be withdrawn without losing pressure due to the expansion pressure loss of a pressurized gas or the cooling effect of expanding a pressurized gas.

8. An accumulator for subsea drilling systems for the purpose of using the inherent pressure of seawater as an energy storage means, comprising

a body having a small internal bore with a first and a second annular shoulder at each end of said small internal bore, a first large internal bore on a first end closed by a first bulkhead, and a second large internal bore on a second end closed by a second bulkhead,

a ram having a central portion with a small external diameter suitable to sealingly engage said small internal bore of said body, a first piston proximate a first end of said central portion of a diameter suitable to sealingly engage said first large internal bore of said body, and a second piston proximate a second end of said central portion of a diameter suitable to sealingly engage said second large internal bore of said body,

a first cavity formed by said first bulkhead, said first large bore, and said first piston,

a second cavity formed by said central portion of said ram, said first annular shoulder, said first large bore, and said first piston,

a third cavity formed by said central portion of said ram, said second annular shoulder, said second large bore, and said second piston,

a fourth cavity formed by said second bulkhead, said second large bore, and said second piston,

such that said first cavity is precharged with a pressurized gas, said fourth cavity is pressurized with a low pressure or a vacuum, and seawater pressure is communicated into said third cavity,

such that the pressure of fluid in said second cavity will be generally proportionate to the sum of the pressure of said pressurized gas in said first cavity plus said seawater pressure in the third chamber minus the low pressure of vacuum in said fourth chamber.

9. The invention of claim 8, wherein a volume of liquid can be pumped into said second cavity for storage at a pressure higher than said seawater pressure for future use.

10. The invention of claim 8, wherein said low pressure is a vacuum or atmospheric pressure.

11. The invention of claim 8, wherein said pressure of said fluid in said second cavity is equal to the differential pressure between said pressurized gas in said first cavity and said low pressure or vacuum in said fourth cavity times the area of said first large bore divided by the area of said first annular shoulder, plus the pressure in said third cavity.

12. The invention of claim 8, wherein the diameter of said small internal bore and said central portion of said ram are approximately 31.6% of the diameter of said first large internal bore and said first piston such that the pressure of fluid in said second cavity is 110% of the pressure in said first cavity plus the said seawater pressure in said third cavity.

13. The invention of claim 8, wherein when fluid is introduced in said second cavity for storage, fluid expelled from said third cavity is communicated into a resilient storage means to keep said fluid from mixing from said seawater.

14. The method of operating subsea equipment having one or more pistons by communicating ambient seawater pressure onto a first piston area and communicating pressure less than seawater pressure onto a second piston area,

wherein said pressure less than seawater pressure is communicated to a first piston area to move an operated device in a first direction from a first position to a second position, and then said pressure less than seawater pressure is applied to said second piston area to return said operated device back to the first position.

15. The method of operating subsea equipment having one or more pistons by communicating ambient seawater pressure onto a first piston area and communicating pressure less than seawater pressure onto a second piston area,

wherein the pressure differential between said first piston area and said second piston area does not decline or increase due to the expansion or compression of a pressurized gas.

16. The method of operating subsea equipment having one or more pistons by communicating ambient seawater pressure onto a first piston area and communicating pressure less than seawater pressure onto a second piston area,

wherein the pressure differential between said first piston area and said second piston area does not decline due to the cooling effect of expanding a pressurized gas or increase due to the heating effect of compressing a pressurized gas.

17. The method of operating subsea equipment having one or more pistons by communicating ambient seawater pressure onto a first piston area and communicating pressure less than seawater pressure onto a second piston area,

wherein the pressure differential between said first piston area and said second piston area does not decline or increase due to the expansion or compression of a pressurized gas or the cooling or heating effect of expanding or compressing of a pressurized gas.