Blender

• US 6,203,184 B1
• Filed: 06/15/1998
• Issued: 03/20/2001
• Est. Priority Date: 06/13/1997
• Status: Expired due to Term

• Current Assignee: Vervant Limited
• Original Assignee: Vervant Limited
• Inventors: OʼCallaghan, James Joseph
• Primary Examiner(s): SOOHOO, TONY GLEN
• Application Number:
  US09/094,601
• Time in Patent Office: 1,009 Days
• Field of Search: 366/152.6, 366/153.1, 366/152.1, 366/151.2, 366/156.1, 366/159.1, 366/160.1, 366/163.1, 366/177.1, 366/179.1, 366/182.2, 366/182.4, 366/318, 366/144, 366/321, 366/194, 366/195, 366/196, 366/192, 366/191, 366/181.1, 366/181.2, 366/181.3
• US Class Current: 366/141
• CPC Class Codes: B01F 23/60 Mixing solids with solids
• CPC Class Codes: B01F 27/114 Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
• CPC Class Codes: B01F 27/2321 having different inclinations, e.g. non parallel
• CPC Class Codes: B01F 27/726 with two helices with opposite pitch on the same shaft; with two helices on the same axis, driven in opposite directions or at different speeds
• CPC Class Codes: B01F 35/881 by weighing, e.g. with automatic discharge
• CPC Class Codes: B01F 35/892 for solid materials, e.g. using belts, vibrations, hoppers with variable outlets or hoppers with rotating elements, e.g. screws, at their outlet B01F35/82 - B01F35/88 take precedence
• CPC Class Codes: B29B 7/244 of several materials
• CPC Class Codes: B29B 7/426 with consecutive casings or screws, e.g. for charging, discharging, mixing
• CPC Class Codes: B29B 7/603 in measured doses, e.g. proportioning of several materials
• CPC Class Codes: B29B 7/748 Plants B29B7/7433, B29B7/7485, B29B7/7495 take precedence
• CPC Class Codes: B29B 7/88 Adding charges , i.e. additives
• CPC Class Codes: B29C 48/285 Feeding the extrusion material to the extruder
• CPC Class Codes: B29C 48/92 Measuring, controlling or regulating

Abstract

A blender for delivery of blend additives to a plastics extrusion device has a mixing chamber for reception of materials to be blended. Batches of blend materials are delivered to the mixing chamber from material supply bins via a weight hopper. Within the mixing chamber, a mixing screw circulates and mixes the blend materials prior to discharge through an outlet to an extrusion process line. As material is discharged, a material level sensor is uncovered and calls for a further batch of blend materials to be discharged from the weigh hopper into the mixing chamber. The screw has a pair of mixing blades of opposed pitch to direct material inwardly from outer ends of the screw towards a center of the screw located above the outlet. Excess material above process demand requirements is delivered to the outlet by the screw. This excess material is directed upwardly away from the outlet and recirculated towards outer ends of the screw and remixed without material within the mixing chamber.

Claims

1. A blender for mixing particulate materials prior to discharge to a process line, the blender comprising:

a mixing chamber, the mixing chamber having an inlet for reception of additive materials to be mixed and a blended material outlet,

a lower portion of the mixing chamber tapering inwardly and downwardly towards a bottom of the mixing chamber which forms a trough,

the blended material outlet being centrally located in the trough at the bottom of the mixing chamber,

a mixing screw rotatably mounted in the trough at the bottom of the mixing chamber,

the mixing screw having a central portion located above the blended material outlet,

the mixing screw having a rotatable shaft with a pair of mixing blades of opposite pitch extending outwardly from the central portion of the mixing screw located adjacent the blended material outlet,

each mixing blade upon rotation of the shaft delivering material towards said blended material outlet,

the mixing screw being connected to drive means for rotation of the mixing screw within the trough at the bottom of the mixing chamber for circulating and mixing of materials within the mixing chamber,

a vacuum loader being provided associated with each material supply bin, the vacuum loader operable to draw material from a material storage reservoir into the bin, said vacuum loader having a vacuum pipe connected to the bin with a filter mounted across said vacuum pipe, cleaning means being provided for cleaning the filter.

2. A blender as claimed in claim 1, wherein the mixing screw is demountably secured within the mixing chamber.

3. A blender as claimed in claim 2, wherein the mixing chamber has a side wall, said side wall having an opening the mixing screw being movable axially through the opening for insertion into the mixing chamber and for removal from the mixing chamber.

4. A blender as claimed in claim 1, wherein a material level sensor is mounted withing the mixing chamber above the mixing screw, said level sensor is connected to a controller which is operable to regulate the supply of fresh materials to the mixing chamber for mixing.

5. A blender as claimed in claim 1, wherein the blender further comprises a weigh hopper having a material inlet and a material outlet, the outlet arranged to discharge material from the weigh hopper to the mixing chamber.

6. A blender as claimed in claim 5, wherein the blender further comprises raw material supply bins, each bin having a discharge valve mounted at an outlet of the material supply bin, each of said discharge valves being operatively connected to a controller to regulate discharge of material from the bin to the weigh hopper or the mixing chamber.

7. A blender as claimed in claim 6, wherein each discharge valve comprises a ram operated plate slidably mounted on a complementary track, the plate engagable with a downwardly depending discharge collar at the outlet to close the outlet.

8. A blender as claimed in claim 6, wherein a complementary pair of capacitor plates are mounted in each material supply bin, said plates being connected to a controller operable to determine the level of material in the bin.

9. A blender as claimed in claim 6, wherein one or more of the material supply bins incorporates a material bulk density measurement device, the bulk density measurement device comprises a chamber which is filled with material during operation of the blender, an associated pair of capacitor plates being mounted within the chamber and connected to a controller operable for determining the bulk density of material between the plates, said chamber being mounted at the outlet of the material supply bin.

10. A blender as claimed in claim 1, wherein the cleaning means comprises an air jet operable to back-flush the filter.

11. A blender as claimed in claim 1 wherein an auxiliary supply bin is provided with a discharge screw at an outlet of the auxiliary bin for delivery of material to the mixing chamber, said screw rotatably mounted within a complementary barrel, a non-return valve being mounted at an outlet end of the barrel.

12. A blender for mixing particulate materials prior to discharge into a process line, the blender comprising:

a mixing chamber, the mixing chamber having an inlet for reception of additive materials to be mixed and a blended material outlet,

a mixing screw for mixing additive materials within the mixing chamber, for delivering blended materials to the outlet at a rate greater than the rate of discharge of blended materials through the outlet, and for directing excess blended material away from the outlet for remixing within the mixing chamber,

raw material supply bins, each bin having a discharge valve mounted at an outlet of the material supply bin, each of said discharge valves being operatively connected to a controller to regulate discharge of material from the bin to a weigh hopper or the mixing chamber, and

a vacuum loader associated with each material supply bin, the vacuum loader being operable to draw material from a material storage reservoir into the bin, said vacuum loader having a vacuum pipe connected to the bin with a filter mounted across said vacuum pipe, and cleaning means being provided to clean the filter.

13. A blender as claimed in claim 12, wherein the cleaning means comprises an air jet operable to backflush the filter.

14. A batch blender for mixing particulate materials prior to discharge into a process line, the blender comprising:

a mixing chamber, the mixing chamber having an inlet for reception of a batch of additive materials to be mixed and a blended material outlet,

a lower portion of the mixing chamber tapering inwardly and downwardly towards a bottom of the mixing chamber which forms a trough,

the blended material outlet being centrally located in the trough at the bottom of the mixing chamber,

a mixing screw rotatably mounted in the trough at the bottom of the mixing chamber,

the mixing screw having a central portion located above the blended material outlet,

the mixing screw having a rotatable shaft with a pair of mixing blades of opposite pitch extending outwardly from the central portion of the mixing screw located adjacent the blended material outlet,

each mixing blade, upon rotation of the shaft, delivering material towards said blended material outlet,

the mixing screw being connected to drive means for rotation of the mixing screw within the trough at the bottom of the mixing chamber for circulating and mixing of materials within the mixing chamber,

said mixing screw being operable to deliver blended material to the outlet at a rate greater than the rate of discharge of blended materials through the outlet, and for directing excess blended material away from the outlet for re-mixing within the mixing chamber,

a level sensor mounted within the mixing chamber above the mixing screw,

the level sensor being connected to a controller which is operable to regulate the supply of fresh materials to the mixing chamber for mixing,

said controller being operable to deliver a batch of additive materials into the mixing chamber when the level of material within the mixing chamber drops to the level sensor.

15. A batch blender as claimed in claim 14, wherein a weigh hopper is mounted above the mixing chamber,

the weigh hopper having an outlet for discharge of material from the weigh hopper to the mixing chamber,

the weigh hopper being connected to the controller for controlling discharge of material from the weigh hopper,

the level sensor being operatively connected to the controller for controlling discharge of material from the weigh hopper into the mixing chamber to maintain a desired level of particulate material within the mixing chamber above the mixing screw.