Peroxygen compositions

• US 6,207,108 B1
• Filed: 02/28/1997
• Issued: 03/27/2001
• Est. Priority Date: 06/16/1994
• Status: Expired due to Fees

• Current Assignee: Solvay Interox Limited
• Original Assignee: Solvay Interox Limites
• Inventors: James, Alun Pryce, Carr, Graham
• Primary Examiner(s): Thornton, Krisanne
• Application Number:
  US08/750,535
• Time in Patent Office: 1,488 Days
• Field of Search: 514/547, 424/616, 422/28, 252/186.38, 562/2, 510/367, 510/375
• US Class Current: 422/28
• CPC Class Codes: A01N 37/16 containing the group; Thio analogues thereof
• CPC Class Codes: C07C 407/00 Preparation of peroxy compounds
• CPC Class Codes: C07C 409/24 the —O—O— group being bound between a >C=O group and hydrogen, i.e. peroxy acids

Abstract

Storage stable, aqueous acidic solutions having a pH in the range of from 1 to 5 comprising at least one ester peracid having general formula

where R represents an alkyl group having from 1 to 4 carbons and x equals 1 to 4, are provided. The solutions can be prepared by contacting an aqueous solution of a carboxylic compound having general formula

where x is from 1 to 4 and R represents an alkyl group having from 1 to 4 carbons with an inorganic peroxygen compound, preferably hydrogen peroxide, at a pH of less than 4 until at least some ester peracid is produced, and thereafter adjusting the pH to be in the range of from 1 to 5, if necessary.

Claims

1. A storage stable, aqueous acidic equilibrium solution containing a peracid component in solution and having a pH in the range of from 1 to 5, said peracid component comprising at least one ester peracid having the general formula:

where R represents an alkyl group having from 1 to 4 carbons and x is from 1 to 4, said ester peracid being present in an amount of from 0.1% to 15% by weight of the solution.

2. A solution according to claim 1, wherein the pH of the solution is from 1.5 to 4.

6. A solution according to claim 1 or 2 wherein x is 2, 3 or 4.

7. A solution according to claim 1 or 2 wherein R is a methyl group.

8. A solution according to claim 1 or 2, wherein the ester peracid is present in the solution in an amount 0.1% to about 5% by weight of the solution.

9. A solution according to claim 1 or 2, wherein the ester peracid comprises monomethylperglutaric acid.

10. A solution according to claim 1 or 2, wherein the ester peracid comprises monomethylperadipic acid.

11. A solution according to claim 1 or 2, wherein the ester peracid comprises monomethylpersuccinic acid.

12. A solution according to claim 1, wherein the solution comprises from 15% to 25% by weight hydrogen peroxide.

13. A solution according to claim 1, wherein said solution includes up to 30% by weight of hydrogen peroxide.

14. A solution according to claim 13, wherein said solution includes up to 30% by weight of a non-peroxidized ester acid corresponding to said ester peracid.

15. A solution according to claim 13 wherein said solution includes at least one optional component selected from the group consisting of stabilizers, inert organic salts, surfactants, dyes, perfumes, corrosion inhibitors, and thickeners, and wherein the total amount of said at least one optional component is not more than 25% by weight of the solution.

16. A solution according to claim 1 wherein said at least one ester peracid comprises a mixture of monoesters of peradipic, perglutaric, and persuccinic acids.

17. A solution according to claim 1 wherein said at least one ester acid is generated in situ by hydrolysis of a diester.

18. A solution according to claim 1 wherein said ester peracid is present in an amount of at least 1% by weight of the solution.

3. A process for preparing a storage stable, aqueous acidic equilibrium solution comprising at least one ester peracid, which comprises contacting an aqueous solution comprising at least one carboxylic compound having the general formula:

where x is from 1 to 4 and R represents an alkyl group having from 1 to 4 carbons, with an inorganic peroxygen compound in the presence of an acid catalyst to produce in said solution, at a pH of less than 1, an ester peracid having the general formula;

where R represents an alkyl group having from 1 to 4 cabons and x is from 1 to 4, and, after the ester peracid has reached a desired concentration, adjusting the pH of the solution to be in the range of from 1 to 5.

4. A process according to claim 3, wherein the inorganic peroxygen compound comprises hydrogen peroxide.

5. A process according to claim 4, wherein the hydrogen peroxide comprises an aqueous solution having a concentration of hydrogen peroxide of from about 65% to about 88% by weight.

22. A method according to claim 3 wherein said ester peracid is present in said solution in an amount of up to 15% by weight of the solution.

23. A method according to claim 3 wherein said catalyst comprises a strong acid in an amount of from 0.1 to 5% by weight of the solution.

24. A method according to claim 3 wherein said adjusting the pH of the solution comprises adding alkali to the solution to adjust said pH to be in the range of 1.5 to 5.

25. A method according to claim 24 wherein said pH is adjusted to be in the range of 2.5 to 4.

26. A method according to claim 24 wherein said pH is adjusted to be in the range of 3 to 3.5.

19. A process for the storage of a aqueous acidic equilibrium solution containing a peracid component, said peracid component comprising at least one ester peracid having the general formula:

where R represents an alkyl group having from 1 to 4 carbons and x is from 1 to 4, said ester peracid being present in an amount of from 0.1% to 15% by weight of the solution, said process comprising storing said solution at a pH of from 1 to 5.

20. A process according to claim 19 wherein said storing is performed for a period of at least 10 days.

21. A method for disinfecting which comprises:

providing a storage stable, aqueous acidic equilibrium solution containing a peracid component in solution and having a pH in the range of from 1 to 5, said peracid component comprising at least one ester peracid having the general formula;

where R represents an alkyl group having from 1 to 4 carbons and x is from 1 to 4, said ester peracid being present in an amount of from 0.1% to 15% by weight of the solution;

diluting said storage stable solution to produce a dilute aqueous solution containing said ester peracid in said dilute aqueous solution in an amount of from 1 to 10,000 ppm; and

contacting a substrate to be disinfected with said dilute aqueous solution.