Stapedius reflex electrode and connector

• US 6,208,882 B1
• Filed: 06/01/1999
• Issued: 03/27/2001
• Est. Priority Date: 06/03/1998
• Status: Expired due to Term

• Current Assignee: Advanced Bionics LLC (Sonova Holding AG)
• Original Assignee: Advanced Bionics Corporation (Sonova Holding AG)
• Inventors: Kuzma, Janusz A., Balkany, Thomas J., Lenarz, Thomas H. R.
• Primary Examiner(s): Jastrzab, Jeffrey R.
• Application Number:
  US09/323,594
• Time in Patent Office: 665 Days
• Field of Search: 607/137, 607/55-57, 607/115, 607/116, 607/118, 600/379, 295/921, 298/25, 298/29, 128/898
• US Class Current: 600/379
• CPC Class Codes: A61F 2002/183 Ear parts
• CPC Class Codes: A61N 1/0541 Cochlear electrodes

Abstract

A stapedius electrode attaches to or is embedded within the stapedius muscle (20) at a point near where the stapedius muscle is visible as it exits a bony channel (30) within the middle ear. In one embodiment, the electrode is made from a biocompatible metal wire formed into a flat blade (102) having a sharp tip (104) and serrations (103) along one edge. An insulated lead attaches electrically and mechanically to the blade. Such attachment may be made by welding and wrapping the insulated lead at one end of the wire around the body of the electrode and protecting such weld and securing such wrappings with a coating or blob of epoxy. During implantation of the electrode, the electrode blade is inserted through a small slot made in the muscle tissue. Alternatively, the electrode may be inserted alongside the muscle tissue through an opening in the bony wall as it passes through the bony channel, with a tip of the electrode protruding from the bony channel. The protruding tip is then bent over to lie against the bony wall, and hold the electrode in place. Other embodiments of a stapedius electrode are also presented. such as the distal end (84) of a multistrand insulated wire (82) that is embedded in the stapedius muscle tissue (20) using a delivery needle (86). A tube connector (90) may be used to electrically connect a lead coming form the implanted stapedius electrode to an implant device. The tube connector (90) includes a platinum tube (92) welded at one end to a lead (91) coming from the implant device. A proximal end (83) of the lead from the electrode is crimped to the other end of the tube (92). A silicone tube or sleeve (94) is then placed over the tube and sealed at both ends.

Claims

1. An electrode for attachment to the stapedius muscle tissue (20), which muscle tissue is visible as it exits a bony channel (30) of the middle car of a human, comprising:

a biocompatible metal wire formed into a specified shape;

an insulated lead electrically and mechanically attached to the shaped metal wire;

wherein the specified shape of the metal wire facilitates its implantation within the middle ear so as to secure its contact with stapedius muscle tissue.

2. The electrode as set forth in claim 1 wherein the specified shape comprises a flat blade at a distal end of the electrode and a round shank at a proximal end of the electrode, and wherein the flat blade has a sharp point at its distal end.

3. The electrode as set forth in claim 2 wherein the flat blade includes a plurality of serrations along one edge.

4. The electrode as set forth in claim 1 wherein the insulated lead is welded at a distal end to make electrical contact with the shaped metal wire, and wherein the lead is wrapped around the round shank a plurality of turns.

5. The electrode as set forth in claim 4 further including a blob of epoxy placed over the plurality of turns and shank to secure the turns to the shank.

6. The electrode as set forth in claim 5 wherein the biocompatible metal wire comprises a platinum wire having a diameter of approximately 0.1 mm.

30. A method of sensing a stapedius reflex of a patient comprising:

forming an stapedius muscle electrode substantially as claimed in claims 1, 12, 13, 15, 18, or 19;

positioning the electrode so as to be in direct contact with the stapedius muscle; and

connecting the lead of the electrode to appropriate sensing circuitry.

31. The method of claim 30 wherein the positioning step comprises lodging the electrode between the stapedius muscle and a bony wall.

32. The method of claim 30 wherein the positioning step comprises embedding a distal end of the electrode in stapedius muscle tissue at a location near where the stapedius muscle exits a bony channel.

33. The method of claim 30 wherein the embedding step comprises inserting the electrode through a lumen of a delivery needle, folding the distal tip of the electrode back against an outer surface of the needle, injecting the needle into stapedius muscle tissue, and removing the needle.

7. A method of making a stapedius reflex electrode for use within the middle ear of a human comprising the steps of:

(a) flattening one end of the biocompatible wire to form a flat blade, the other end remaining as a round metal wire;

(b) electrically and mechanically attaching an insulated lead to the electrode near the point where the electrode transitions from the flat blade to the round wire;

(c) covering the point where the lead attaches to the electrode with a blob of epoxy; and

(d) forming a sharp tip at the end of the flat blade.

8. The method of claim 7 further including forming a plurality serrations along at least one edge of the flat blade, the serrations being formed with a slant that facilitates movement of the blade through muscle tissue in a forward direction and inhibits movement of the blade through the muscle tissue in a backwards direction.

9. A method of inserting a stapedius electrode within the stapedius muscle of a human, the stapedius muscle tissue being visible within the middle ear as it exits a bony channel prior to attaching to the stapes, the stapedius electrode having a flat blade with a sharp point on one end, a round wire on the other end, and further having an electrical lead attached thereto, the method comprising the steps of:

(a) forming a slot in the stapedius muscle tissue near the point where it is visible as it exits the bony channel;

(b) holding the electrode by its round end and inserting the sharp point of the flat blade through the slot; and

(c) securing the electrode within the slot.

10. The method of claim 9 wherein step (c) comprises forming serrations along one edge of the flat blade that facilitate movement of the blade through muscle tissue in a forward direction and inhibit movement of the blade through muscle tissue in a reverse direction, forming a stop on the electrode near the point where the flat blade transitions to the round wire, inserting the electrode through the slot in the forward direction until the stop engages the muscle tissue;

whereby the electrode is secured in the slot.

11. A method of inserting a stapedius electrode within the stapedius muscle of a human, the stapedius muscle tissue being visible within the middle ear as it exits a bony channel prior to attaching to the stapes, the stapedius electrode comprising an elongate metal electrode having an electrical lead attached thereto, the method comprising the steps of:

(a) forming an opening in the bone surrounding the bony channel so as to expose the muscle tissue;

(b) inserting a distal tip of the elongate metal electrode through the opening and through the bony channel in a direction towards the stapes along an inside edge of the bony channel until the distal tip of the elongate metal electrode protrudes from the body channel; and

(c) bending over the protruding distal tip of the electrode against an upper edge of the bone surrounding the bony channel.

12. An electrode for attachment to the stapedius muscle (20), which muscle is visible as it exits a bony channel (30), of the middle car of a human, comprising:

a biocompatible metal wire formed into a hook (10′

);

a light, coiled, insulated lead (12) attached at one end of the hook;

a small ball (11) formed at the other end of the hook;

the hook being insulated;

the small ball not being insulated;

the small ball being adapted for partial embedding within the surface of the stapedius muscle at the point where the stapedius muscle exits the bony channel.

13. An electrode for attachment to the stapedius muscle (20), which muscle is visible as it exits a bony channel (30) within the middle ear of a human, comprising:

a silicone mold (13) shaped into a cuff configuration;

a biocompatible metal contact (11) embedded within the silicone mold;

a light, coiled, insulated lead (12) attached to the metal contact through the silicone mold;

the silicone mold having an opening allowing it to be opened and placed around The stapedius muscle.

14. The electrode of claim 13 wherein said biocompatible metal contact comprises a foil made from platinum, iridium, or stainless steel.

15. An electrode for attachment to The stapedius muscle (20), which muscle is visible as it exits a bony channel (30) of the middle ear of a human, comprising:

a biocompatible metal wire formed into a hook shape (10″

);

a light, coiled, insulated lead (12) attached at one end of the hook;

a small contact (42, 42′

) formed at the other end of the hook;

the hook being adapted for crimping around The stapedius muscle at the point where The stapedius muscle exits the bony channel.

16. The electrode of claim 15 wherein the small contact comprises a small ball (42).

17. The electrode of claim 15 wherein the small contact comprises a loop (42′

) formed in the wire.

18. An electrode for attachment to the stapedius muscle (20), which muscle is visible as it exits a bony channel (30) of the middle car of a human, comprising:

a biocompatible metal wire formed into a U shape (40′

);

a light, coiled, insulated lead (12) attached to the wire near the middle of the U;

a small ball (44) formed at each end of the U-shape;

the U-shaped being adapted for positioning around The stapedius muscle (20) at the point where The stapedius muscle exits the bony channel.

19. An electrode system adapted for attachment to muscle tissue within a bony channel comprising:

a ball electrode (52) formed at a distal end of a multistrand wire (50);

means for inserting the ball electrode between the muscle tissue and a wall of the bony channel.

20. The electrode system of claim 19 wherein the means for inserting the ball electrode between the muscle tissue and a wall of the bony channel comprises an insertion tool (60), the insertion tool having a handle (62) and a grooved shank (64), the grooved shank having a hook formed near its distal tip (66).

21. The electrode system of claim 20 wherein the distal tip (66) of the insertion tool (60) includes a cut angle (α

) that is less than 90 degrees.

22. An electrode system adapted for attachment to stapedius muscle tissue within the middle ear of a human, comprising:

a harpoon electrode (80) formed from of a multistrand insulated wire (82) having a distal tip portion (84) from which insulation has been removed;

means for embedding the distal tip portion (84) of the harpoon electrode (80) into stapedius muscle tissue.

23. The electrode system of claim 22 wherein the means for embedding the distal tip portion (84) into stapedius muscle tissue comprises a delivery needle (86) into which the harpoon electrode (80) is loaded, the delivery needle having a lumen (88) therein through which the multistrand insulated wire (82) may slidably pass, the distal tip portion (84) being folded back against an outer surface of the delivery needle when the harpoon electrode is loaded therein.

24. The electrode system of claim 23 further including a tube connector (90) that connects a proximal end of the multistrand insulated wire (82) to a distal end of a wire (91) from an implant device, the connector (90) comprising:

a conductive tube having a first end electrically attached to the distal end of the wire (91);

the proximal end of the multistrand insulated wire being inserted into a second end of the conductive tube, the second end of the tube being crimped over the proximal end of the multistrand insulated wire so as to penetrate through insulation of the wire and make electrical contact with the multistrands of conductive wire carried therein; and

a silicone tube placed over the conductive tube, the ends of the silicone tube being closed to prevent leakage of body tissue or fluids inside of the silicone tube.

25. The electrode system of claim 24 wherein the silicone tube includes a metal band around each end thereof, the metal band being deformed to maintain the ends of the silicone tube in a closed position.

26. The electrode system of claim 25 wherein the conductive tube and metal band are made from platinum, iridium, or stainless steel, or alloys of platinum, iridium or stainless steel.

27. An electrode system for sensing the stapedius reflex of a human comprising:

a stapedius electrode having an insulated multi-strand wire lead attached hereto, the stapedius electrode being implantable so as to contact stapedius muscle tissue;

a tube connector that connects a proximal end of the multi-strand insulated wire lead to a distal end of a wire from an implant device, the tube connector comprising;

a conductive tube having a first end electrically attached to the distal end of the wire;

the proximal end of the multi-strand insulated wire lead being inserted into a second end of the conductive tube, the second end of the tube being crimped over the proximal end of the multi-strand insulated wire lead so as to penetrate through insulation of the wire and make electrical contact with the multi-strands of conductive wire lead carried therein; and

a silicone tube placed over the conductive tube, the ends of the silicone tube being closed to prevent leakage of body tissue or fluids inside of the silicone tube.

28. The electrode system of claim 27 wherein the silicone tube includes a metal band around each end thereof, the metal band being deformed to maintain the ends of the silicone tube in a closed position.

29. The electrode system of claim 28 wherein the conductive tube and metal band are made from platinum, iridium, or stainless steel, or alloys of platinum, iridium or stainless steel.