Ultrasonic 2-phase flow apparatus and method

• US 6,209,388 B1
• Filed: 09/02/1998
• Issued: 04/03/2001
• Est. Priority Date: 03/11/1996
• Status: Expired due to Term

• Current Assignee: Daniel Industries Incorporated (Emerson Electric Company)
• Original Assignee: Daniel Industries Incorporated (Emerson Electric Company)
• Inventors: Zanker, Klaus J., Letton, Winsor
• Primary Examiner(s): LARKIN, DANIEL SEAN
• Application Number:
  US09/146,085
• Time in Patent Office: 944 Days
• Field of Search: 73/19.03, 73/19.04, 73/24.01, 73/24.04, 73/29.01, 73/61.45, 73/61.79, 73/861.04, 73/861.18, 73/861.28
• US Class Current: 73/61.79
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/02425 Liquids in gases, e.g. sprays
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: G01N 2291/105 two or more emitters, two or more receivers
• CPC Class Codes: G01N 29/032 by measuring attenuation of acoustic waves

Abstract

An apparatus and related method for measuring the properties and individual flow rates of a two-phase flow comprising a gas and a liquid is disclosed. This apparatus and related method also can determine whether the liquid is travelling in primarily a mist or stratified flow. More precisely, one embodiment of the disclosed invention uses measured parameters such as gain, standard deviation in upstream and downstream travel times for an ultrasonic signal, measured speed of sound, noise, signal quality, batch failure rate, and velocity profile to infer the amount of liquid in the gas flow, and in what form the liquid is travelling. For a horizontal two-phase flow, an internal measurement can be used as a dry gas reference, although the invention is also applicable to a vertical flow. For increased confidence, these determinations may be corroborated by the disclosed liquid level measurement device.

Claims

1. An apparatus suitable for measurement of the properties of a two-phase flow of liquid and gas, comprising:

means for measuring a parameter with respect to said gas; and

means programmable for estimating based on said parameter a fraction of said liquid in said gas and a flow rate for either of said liquid and said gas.

2. A meter to determine the percentage of a liquid present in a volume of gas, the meter comprising:

a first transmitter suitable to transmit ultrasonic energy through said volume of gas;

a detector positioned to receive said ultrasonic energy and further configured to detect said ultrasonic energy; and

a processor associated with said detector, said processor programmed to analyze at least one parameter of said ultrasonic energy to determine one or more variations, said one or more variations corresponding to said percentage of liquid present in said volume of gas.

3. The meter of claim 2, wherein said processor determines a function such that at least one of said one or more variations correspond to and are a function of changes in gain of instrumentation associated with said ultrasonic energy received at said detector.

4. The meter of claim 2, wherein said first transmitter, said detector, and said processor are all part of an ultrasonic flow meter.

5. The meter of claim 2, wherein said processor analyzes said at least one parameter to evaluate at least one of mist flow characteristics and stratified flow characteristics associated with said liquid fraction such that said characteristics are a function of the liquid fraction in the volume of gas.

6. The meter of claim 2, wherein said ultrasonic energy is an acoustic signal above approximately 20,000 hertz.

7. The meter of claim 2, wherein said detector is a transducer that generates an electrical signal, said electrical signal being transmitted to said processor.

8. The meter of claim 2, wherein said at least one parameter includes attenuation of the ultrasonic energy.

9. The meter of claim 2, wherein said at least one parameter includes a standard deviation of travel time differences associated with said ultrasonic energy.

10. The meter of claim 2, wherein said at least one parameter includes a velocity of sound.

11. The meter of claim 2, wherein said at least one parameter includes stratified flow characteristics.

12. The meter of claim 2, wherein said at least one parameter includes mist flow characteristics.

13. The meter of claim 2, wherein said one or more variations are determined over a range of liquid fractions.

14. The meter of claim 2, wherein said at least one parameter includes noise.

15. The meter of claim 14, wherein said noise arrives at said detector prior to the majority of said ultrasonic energy.

16. The meter of claim 2, wherein said one or more variations include signal quality.

17. The meter of claim 16, wherein said signal quality is established based on the energy rate of change of said received ultrasonic energy.

18. The meter of claim 2, wherein said one or more variations include batch failure.

19. The meter of claim 2, wherein said meter further comprises:

a second transmitter to transmit ultrasonic energy through said volume of gas; and

a second receiver to receive said ultrasonic energy from said second transmitter;

wherein said processor analyzes said at least one parameter corresponding to said ultrasonic energy from said first transmitter and corresponding to said ultrasonic energy from said second transmitter to establish a gradient across said volume of gas, said at least one parameter including said gradient.

20. The meter of claim 2, wherein said at least one parameter includes a velocity profile of said volume of gas.