Extender card

• US 6,210,178 B1
• Filed: 04/16/1999
• Issued: 04/03/2001
• Est. Priority Date: 04/16/1999
• Status: Expired due to Fees

• Current Assignee: Pen Cabling Technologies, LLC
• Original Assignee: Pen Cabling Technologies, LLC
• Inventors: DeForest, Robert Duke Jr.
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): PATEL, TULSIDAS C
• Application Number:
  US09/293,184
• Time in Patent Office: 718 Days
• Field of Search: 439/76.1, 439/464, 439/471, 439/64, 439/946.2, 439/77, 439/493, 439/610, 361/737
• US Class Current: 439/76.1
• CPC Class Codes: H01R 12/721 cooperating directly with the edge of the rigid printed circuits
• CPC Class Codes: Y10S 439/946 Memory card cartridge

Abstract

An extender card is formed from first and second plastic clamshell halves which are intermated with one another and ultrasonically welded together. The first clamshell half is sized to be received within an outer periphery of the second clamshell so that, once welded, the resulting extender card housing body is strong and attractive in that the weld is internal and hidden from view. A cable tie is secured to a cable extending from the extender card and received within a collar of the extender card housing body to provide strain relief for the cable. One or more apertures are formed through the extender card housing body to allow access to a PCMCIA card or PC card installed adjacent to the extender card, for example, to a modular jack receiving structure of a PC modem or network card.

Claims

1. An extender card comprising:

a first plastic clamshell half having a first end and a second end;

a second plastic clamshell half having a first end and a second end, said second plastic clamshell half superposed on said first plastic clamshell half;

a multiple pin connector mounted in said first ends of said first and second clamshell halves;

collar halves formed in said second ends of said first and second clamshell halves, said collar halves forming a collar when said first and second clamshell halves are mated together;

a cable having multiple conductors extending through said collar halves in said second ends of said first and second clamshell halves; and

,

a printed circuit board having first and second sides with a first end of said printed circuit board being connected to said multiple pin connector and a second end of said printed circuit board being connected to said multiple conductors thereby coupling said multiple pin connector to said multiple conductors;

wherein said first clamshell half is mated with and ultrasonically welded to said second clamshell half to form an extender card housing.

2. An extender card as claimed in claim 1 wherein said multiple pin connector comprises a 68-pin PCMCIA connector.

3. An extender card as claimed in claim 1, wherein said first end of said printed circuit board has a first plurality of circuit paths on said first side of said printed circuit board, a second plurality of circuit paths on said second side of said printed circuit board, and being received in said multiple Din connector.

4. An extender card as claimed in claim 3 wherein said second end of said printed circuit board has a third plurality of printed circuit paths on said second side thereof, said third plurality of circuit paths having a first portion thereof connected to said first plurality of circuit paths on said first side of said printed circuit board and a second portion thereof connected to said second plurality of circuit paths through said printed circuit board between said first end of said printed circuit board and said second end of said printed circuit board.

5. An extender card as claimed in claim 1 wherein an interior of said collar defines a recess for receiving a cable tie secured to said cable for providing strain relief for said cable at said second ends of said first and second clamshell halves.

6. An extender card as claimed in claim 5 wherein said recess comprises a generally annular recess with a cavity formed in one of said first and second clamshell halves for receiving a head of said cable tie.

7. An extender card as claimed in claim 1 wherein said first clamshell half includes a periphery which is sized to be received within a periphery of said second clamshell half.

8. An extender card as claimed in claim 7 wherein said periphery of said second clamshell half defines a shoulder extending away from said second clamshell half and said first clamshell half defines an outer peripheral edge which faces said shoulder when said first and second clamshell halves are mated with one another.

9. An extender card as claimed in claim 8 wherein said second clamshell half further defines a channel extending into said first clamshell half juxtaposed said shoulder and said first clamshell half defines a rib juxtaposed said outer peripheral edge, said rib being spaced and sized to be received within said channel when said first and second clamshell halves are mated with one another.

10. An extender card as claimed in claim 9 wherein said rib includes a plurality of projections thereon, said projections engaging a bottom of said channel when said first and second clamshell halves are mated with one another.

11. An extender card as claimed in claim 10 wherein said projections define ultrasonic energy directors.

12. An extender card as claimed in claim 1 wherein said extender card is a PCMCIA extender card designed to be received within a first PCMCIA slot of a computer.

13. An extender card as claimed in claim 12 wherein said extender card includes at least one aperture extending entirely through said extender card, to enable access to a PCMCIA card received within a second PCMCIA slot of a computer.

14. An extender card as claimed in claim 13 wherein said PCMCIA card includes structure for receiving a terminal connector at the end of a transmission media which extends beyond said PCMCIA card and said at least one aperture is aligned with said structure for receiving a terminal connector at the end of a transmission media.

15. An extender card as claimed in claim 13 wherein said extender card includes two apertures, each extending entirely through said extender card, on opposite sides of a centerline of said extender card.

16. A PCMCIA extender card comprising:

a housing having a first end and a second end;

a PCMCIA connector mounted in said first end of said housing, said second end of said housing extending beyond the outer surface of a computer when said first end of said housing is inserted into a first PCMCIA slot of said computer; and

at least one aperture extending entirely through said housing to permit access to a PCMCIA card inserted into a second PCMCIA slot of said computer.

17. A PCMCIA extender card as claimed in claim 16 comprising two apertures extending entirely through said housing on opposite sides of a centerline of said PCMCIA extender card.

18. A PCMCIA extender card as claimed in claim 16, wherein said housing further comprises a first plastic clamshell half having a first end and a second end, and a second plastic clamshell half having a first end and a second end, said second plastic clamshell half superposed on and ultrasonically welded to said first plastic clamshell half.

19. A PCMCIA extender card as claimed in claim 18, wherein said housing further comprises:

collar halves formed in said second ends of said first and second clamshell halves, said collar halves forming a collar when said first and second clamshell halves are mated together; and

a cable having multiple conductors coupled to said PCMCIA connector at said first ends of said first and second clamshell halves, and extending through said collar halves in said second ends of said first and second clamshell halves.

20. A PCMCIA extender card as claimed in claim 16, further comprising multiple conductors, and a printed circuit board having first and second sides with a first end of said printed circuit board being connected to said PCMCIA connector and a second end of said printed circuit board being connected to said multiple conductors thereby coupling said PCMCIA connector to said multiple conductors.

21. A PCMCIA extender card as claimed in claim 19, wherein an interior of said collar defines a generally annular recess with a tie head receiving cavity formed in one of said first and second clamshell halves.

22. A PCMCIA extender card as claimed in claim 18, wherein:

said second clamshell half includes a second perimeter and a shoulder extending out from at least a portion of said second perimeter forming a side wall;

said shoulder having an inside surface and an outside surface, and,

said first clamshell half includes a first outer peripheral edge;

wherein said second clamshell half is superposed on said first clamshell half such that said inside surface of said shoulder on said second clamshell half circumscribes and abuts said first outer peripheral edge.

23. A PCMCIA extender card as claimed in claim 22, wherein said second clamshell half further defines a channel extending into said second clamshell half juxtaposed said shoulder and said first clamshell half defines a rib juxtaposed said outer peripheral edge, said rib being spaced and sized to be received within said channel when said first and second clamshell halves are mated with one another.

24. An extender card comprising:

a first plastic clamshell half having a first end, a second end, and a first outer peripheral edge;

a second plastic clamshell half having a first end, a second end, a perimeter, and a shoulder extending out from at least a portion of said perimeter forming a side wall;

said shoulder having an inside surface and an outside surface;

a multiple pin connector mounted in said first ends of said first and second clamshell halves;

collar halves formed in said second ends of said first and second clamshell halves, said collar halves forming a collar when said first and second clamshell halves are mated together; and

a cable having multiple conductors coupled to said multiple pin connector at said first ends of said first and second clamshell halves, and extending through said collar halves in said second ends of said first and second clamshell halves;

wherein said second clamshell half is superposed on said first clamshell half such that said inside surface of said shoulder on said second clamshell half circumscribes and abuts said first outer peripheral edge of said first clamshell half, and said first and second clamshell halves are ultrasonically welded to each other to form an extender card housing.

25. An extender card as claimed in claim 24 further comprising a printed circuit board having first and second sides with a first end of said printed circuit board being connected to said multiple pin connector and a second end of said printed circuit board being connected to said multiple conductors thereby coupling said multiple pin connector to said multiple conductors.

26. An extender card as claimed in claim 24 wherein an interior of said collar defines a generally annular recess with a cable tie receiving cavity formed in one of said first and second clamshell halves.

27. An extender card as claimed in claim 24 wherein said second clamshell half further defines a channel extending into said second clamshell half juxtaposed said shoulder and said first clamshell half defines a rib juxtaposed said outer peripheral edge, said rib being spaced and sized to be received within said channel when said first and second clamshell halves are mated with one another.

28. An extender card as claimed in claim 27 wherein said rib includes a plurality of projections thereon, said projections engaging a bottom of said channel when said first and second clamshell halves are mated with one another.

29. An extender card as claimed in claim 24 wherein said extender card includes at least one aperture extending entirely through said extender card to enable access to a second card through said extender card.