Mixed gas-separating membrane module and process

• US 6,210,464 B1
• Filed: 05/05/1999
• Issued: 04/03/2001
• Est. Priority Date: 03/15/1999
• Status: Expired due to Term

• Current Assignee: UBE Industries Limited (UBE Corporation)
• Original Assignee: UBE Industries Limited (UBE Corporation)
• Inventors: Maeda, Mitsuo, Nakanishi, Shunsuke, Yamamoto, Tatsuo, Kikuchi, Masao, Kusuki, Yoshihiro
• Primary Examiner(s): Spitzer, Robert H.
• Application Number:
  US09/305,528
• Time in Patent Office: 699 Days
• Field of Search: 95/45, 95/52, 96/4, 96/8, 96/10
• US Class Current: 95/52
• CPC Class Codes: B01D 2313/025 Specific membrane holders
• CPC Class Codes: B01D 2313/23 Specific membrane protectors, e.g. sleeves or screens
• CPC Class Codes: B01D 53/22 by diffusion manufacturing semi-permeable membranes B01D67/00; form, structure or properties of semi-permeable membranes B01D69/00; material for semi-permeable membranes B01D71/00
• CPC Class Codes: B01D 63/02 Hollow fibre modules
• CPC Class Codes: B01D 63/027 Twinned or braided type modules

Abstract

A mixed gas-separating membrane module having a high separating efficiency includes a cylindrical container having a mixed gas-feed section, a non-permeated gas-delivery section, and a middle section; a bundle of a plurality of hollow fibers each extending through the middle section and each having an end portion opening to the mixed gas-feed section and an opposite end portion opening to the non-permeated gas-delivery section; a pair of a first disk supporting the hollow fiber end portion opening to the mixed gas-feed section and partitioning the middle section from the mixed gas-feed section, and a second disk supporting the opposite hollow fiber end portions opening to the non-permeated gas-delivery section and partitioning the middle section from the non-permeated gas-delivery section, the first and second disks supporting the hollow fibers so that the hollow fibers are spaced from each other, to leave a continuous space between the hollow fibers; and a cylindrical film member surrounding the hollow fiber bundle to such an extent that the continuous space formed between the hollow fibers is connected to a permeated gas-delivery outlet of the middle section, the middle section, having a permeated gas-delivery outlet located close to the first disk and a carrier gas-feed inlet located close to or in the second disk, to allow the carrier gas fed into the middle section to flow through the continuous space, countercurrently to the flow of the mixed gas through the hollow fibers.

Claims

1. A mixed gas-separating membrane module comprising;

(1) a cylindrical container having a mixed gas-feed section having a mixed gas-feed inlet, a non-permeated gas-delivery section having a non-permeated gas-delivery outlet, and a middle section located between the mixed gas-feed section and the non-permeated gas-delivery section and having a carrier gas-feed inlet and a permeated gas-delivery outlet;

(2) a bundle of a plurality of mixed gas-separating hollow fibers each comprising a shell portion and a hollow portion surrounded by the shell portion, each extending through the middle section of the cylindrical container and each having an end portion thereof opening to the mixed gas-feed section and an opposite end portion thereof opening to the non-permeated gas-delivery section;

(3) a pair of a first hollow fiber-supporting disks, which support the end portions of the hollow fibers opening to the mixed gas-feed section and partitions the middle section from the mixed gas-feed section, and a second hollow fiber-supporting disk, which supports the opposite end portions of the hollow fibers opening to the non-permeated gas-delivery section and partitions the middle section from the non-permeated gas-delivery section,

the first and second hollow fiber-supporting disks supporting the hollow fibers in such a manner that the hollow fibers are spaced from each other, to leave a continuous space between the hollow fibers; and

(4) a cylindrical film member surrounding the hollow fiber bundle to such an extent that the continuous space formed between the hollow fibers is connected to the permeated gas-delivery outlet of the middle section,

wherein, in the middle section, the permeated gas-delivery outlet is located close to the first hollow fiber-supporting disk and the carrier gas-feed inlet is located close to or in the second hollow fiber-supporting disk, to allow the carrier gas fed into the middle section through the carrier gas-feed inlet to flow through the continuous space formed between the hollow fibers and surrounded by the cylindrical film member, countercurrently to the flow of the mixed gas through the hollow portions of the hollow fibers.

2. The mixed gas-separating membrane module as claimed in claim 1, wherein the cylindrical film member covers at least 70% of the total area of the peripheral face of the bundle of the hollow fibers.

3. The mixed gas-separating membrane module as claimed in claim 1, wherein an end of the cylindrical film member is fixed to the second hollow fiber-supporting disk.

4. The mixed gas-separating membrane module as claimed in claim 1, wherein an end of the cylindrical film member is fixed on a fixing member projected inward from the inside peripheral face of the middle section of the cylindrical container.

5. The mixed gas-separating membrane module as claimed in claim 1, further comprising a carrier gas-introduction pipe through which a carrier gas-supply source is connected to a substantially center portion of the hollow fiber bundle through the second hollow fiber-supporting disk, whereby the carrier gas is allowed to flow from the center portion toward the permeated gas-delivery outlet through the continuous space formed between the hollow fibers.

6. The mixed gas-separating membrane module as claimed in claim 5, wherein the carrier gas-introduction pipe is inserted into the center portion of the hollow fiber bundle and the inserted portion of the pipe has a closed end and a plurality of apertures formed in a portion of the pipe close to the second hollow fiber-supporting disk, to allow the carrier gas to be introduced into the middle section of the cylindrical container through the apertures of the pipe and to flow through the continuous space formed between the hollow fibers.

7. The mixed gas-separating membrane module as claimed in claim 1, wherein the mixed gas-separating hollow fibers comprise aromatic polyimide hollow fibers.

8. The mixed gas-separating membrane module as claimed in claim 1, wherein the mixed gas-feed inlet is connected to a supply source of a mixed gas comprising water vapor and an organic substance vapor, the hollow fibers comprise aromatic polyimide hollow fibers;

the carrier gas-feed inlet is connected to a supply source of a carrier gas comprising a dry inert gas or a portion of the non-permeated gas fraction delivered through the non-permeated gas-delivery outlet;

the permeated gas-delivery outlet is connected to a pressure-reducing means, whereby the water vapor is separated from the organic substance vapor through the aromatic polyimide hollow fibers, and is delivered as a permeated gas, together with the carrier gas, and the organic substance vapor having a reduced content of water vapor is collected as a non-permeated gas.

9. The mixed gas-separating membrane module as claimed in claim 1, wherein the cylindrical container has at least one removable end portion, and the hollow fiber bundle and the first and second hollow fiber-supporting disks and the cylindrical film member are combined to form a replaceable cartridge.

10. A process for separating a mixed gas by using the mixed gas-separating membrane module as claimed in claim 1, comprising:

feeding a mixed gas comprising a first gas fraction and a second gas fraction into the mixed gas-feed section of the cylindrical container through the mixed gas-feed inlet, to cause the fed mixed gas to flow through the hollow portions of the hollow fibers, the first gas fraction having a permeation rate through the shell portions of the hollow fibers in a ratio to that of the second gas fraction of at least 100, thereby to allow the first gas fraction to permeate through the shell portions of the hollow fibers;

simultaneously feeding a carrier gas into the middle section of the cylindrical container through the carrier gas-feed inlet, while reducing the pressure of the middle section of the cylindrical container, to cause the fed carrier gas to flow through the continuous space formed between the hollow fibers toward the permeated gas-delivery outlet, while forcibly diluting the permeated first gas fraction therewith;

delivering the permeated first gas fraction diluted with the carrier gas through the permeated gas-delivery outlet; and

collecting the non-permeated second gas fraction passing through the hollow portions of the hollow fibers, and received in the non-permeated gas-delivery section through the non-permeated gas-delivery outlet.

11. The mixed gas-separating process as claimed in claim 10, wherein the mixed gas comprises, as a first gas fraction, water vapor and as a second gas fraction, a vapor of at least one organic substance having a boiling temperature of from 0°

C. to 200°

C. under the ambient pressure.

12. The mixed gas-separating process as claimed in claim 11, wherein the organic substance for the second gas fraction comprises isopropyl alcohol.

13. The mixed gas-separating process as claimed in claim 10, wherein a portion of the collected non-permeated second gas fraction is recycled to the carrier gas-feed inlet and is used as a carrier gas.

14. The mixed gas-separating process as claimed in claim 10, wherein the carrier gas comprises nitrogen gas.

15. The mixed gas separating process as claimed in claim 10, wherein the mixed gas comprises water vapor as a first gas fraction and isopropyl alcohol vapor as a second gas fraction;

the hollow fibers are aromatic polyimide hollow fibers; and

the carrier gas comprises a dry inert gas, whereby the water vapor is separated from the isopropyl alcohol vapor through the shell portions of the aromatic polyimide hollow fibers, and is delivered, as a permeated gas, together with the carrier gas, and the isopropyl alcohol vapor having a reduced water vapor content is collected as a non-permeated gas.

16. The mixed gas-separating process as claimed in claim 10, further comprising subjecting, before the mixed gas is prepared from a corresponding mixed liquid, the mixed liquid to at least one refining treatment selected from the group consisting of ion-exchange resin treatments, distillation treatments and filtration treatments.

17. The mixed gas-separating process as claimed in claim 10, further comprising subjecting the collected non-permeated gas fraction to a liquefying procedure and then to at least one refining treatment selected from the group consisting of ion-exchange resin treatments, distillation treatments and filtration treatments.