Open-loop step motor control system

• US 6,211,642 B1
• Filed: 07/20/1999
• Issued: 04/03/2001
• Est. Priority Date: 09/11/1995
• Status: Expired due to Term

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: ALARIS Medical Systems, Inc. (Becton, Dickinson & Co)
• Inventors: Holdaway, Charles R.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US09/356,785
• Time in Patent Office: 623 Days
• Field of Search: 318/685, 318/696, 318/430, 318/431
• US Class Current: 318/696
• CPC Class Codes: H02P 8/04 Arrangements for starting
• CPC Class Codes: H02P 8/22 Control of step size; Intermediate stepping, e.g. microstepping
• CPC Class Codes: H02P 8/24 Arrangements for stopping H02P8/32 takes precedence
• CPC Class Codes: H02P 8/32 Reducing overshoot or oscillation, e.g. damping

Abstract

A motor control system that reduces noise while reducing power requirements but providing sufficient torque. A one-phase-on drive mode modified to microstep between “one phase on” positions is used to accelerate the motor in a non-linear manner to a maximum speed. The microstep drive modes have a constant period, and the step rate of the motor is increased by decreasing the number of microsteps in succeeding steps of the motor. A modified full step waveform maintains the motor at the maximum speed, where the current to one winding of the step motor changes polarity within one motor step while the other remains approximately constant providing increased smoothness in the drive and reduced noise. The polarity changes in accordance with the inductance and the compliance voltage of the motor. A one-phase-on waveform modified to include microsteps between “one phase on” positions later decelerates the motor in a non-linear manner, and the motor stops in a detent position until another waveform of steps is delivered to the motor.

Claims

1. A control system for controlling the movement of a motor, the system comprising:

an energy source providing an electrical current;

a controller that controls the energy source to provide an exponentially increasing winding current to the motor in an exponentially rising manner to begin movement of the motor.

2. The control system of claim 1 wherein the controller removes winding current from the motor in an exponentially decreasing manner to stop movement of the motor.

3. The control system of claim 1 wherein the controller applies energy to the motor in a “

one phase on”

drive mode modified to microstep between the “

one phase on”

positions during movement of the motor.

4. The control system of claim 3 wherein the controller ends each motor step in a “

one phase on”

position during application of the modified “

one phase on”

drive mode.

5. The control system of claim 3 wherein the controller applies energy to the motor in a full step drive mode after the motor has achieved a preselected speed.

6. A method of controlling a step motor having at least two phases and a permanent magnet that defines a detent position at rest, comprising the steps of:

applying an exponentially increasing winding current in an exponentially rising manner to accelerate the step motor to a preselected motor speed;

maintaining the preselected speed for a first predetermined period of time; and

exponentially decreasing the winding current to decelerate the step motor from the preselected speed to the detent position after the first predetermined period of time, wherein the motor stops in the detent position for a second predetermined period of time.