Safety belt load sensor

• US 6,211,793 B1
• Filed: 10/29/1998
• Issued: 04/03/2001
• Est. Priority Date: 10/29/1998
• Status: Expired due to Fees

• Current Assignee: Key Safety Systems, Inc. (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: Breed Automotive Technology, Inc. (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Smithson, Alan
• Primary Examiner(s): Hofsass, Jeffery
• Assistant Examiner(s): NGUYEN, HUNG T
• Application Number:
  US09/182,852
• Time in Patent Office: 887 Days
• Field of Search: 340/665, 340/667, 340/668, 180/273, 180/271, 180/268, 701/36, 701/45, 701/46, 297/483, 297/480, 297/474, 297/469, 297/477, 280/806, 280/807, 280/808, 280/801
• US Class Current: 340/665
• CPC Class Codes: B60R 2022/4841 for sensing belt tension
• CPC Class Codes: B60R 22/12 Construction of belts or harnesses B60R21/18 takes precedence ; woven fabrics for safety belts D03D1/0005
• CPC Class Codes: B60R 22/48 Control systems, alarms, or interlock systems, for the correct application of the belt or harness

Abstract

A load sensor for a vehicle safety belt 10 comprises means for determining an electrical characteristic of the belt 10 and control means for comparing the sensed characteristic with a reference level for the characteristic. In one embodiment, conductive fibers 26, 28 are interwoven into the belt 10 and electrical contacts 30, 32 are provided at each end thereof. Excessive loading of the belt results in a break in the fibers 26, 28 which, in turn, results in electrical discontinuity. The discontinuity is sensed by an electrical sensor and indicator means is provided to indicate to the driver of the vehicle that a belt has been excessively loaded.

Claims

1. A vehicle safety belt apparatus including a safety belt and a load sensor for sensing load applied to the safety belt, the sensor comprising means for determining an electrical characteristic of the belt which is affected by a load applied to the belt, said means comprising first and second electrical contacts on the belt, electrically connected to electrical characteristic sensing means, the first contact is arranged at one end of the belt and the second contact is arranged at the other end of the belt, and means for comparing the sensed characteristic with a reference level to determine whether the characteristic falls within a predetermined range.

2. A vehicle safety belt apparatus including a safety belt and a load sensor for sensing load applied to the safety belt, the sensor comprising means for determining an electrical characteristic of the belt which is affected by a load applied to the belt, said means comprising first and second electrical contacts on the belt, electrically connected to electrical characteristic sensing means, and means for comparing the sensed characteristic with a reference level to determine whether the characteristic falls within a predetermined range, one end of the belt is wound on to an inertia reel and passes over a bracket above the passenger'"'"'s shoulder and the other end is secured elsewhere in the vehicle, the first contact comprising a brush contact at the mouth of the inertia reel and the second contact comprising a contact on the said other end.

3. A vehicle safety belt according to claim 2 in which means is provided on the inertia reel to determine the length of belt that has been pulled from the inertia reel.

4. A vehicle safety belt including a safety belt and a load sensor for sensing load applied to the safety belt, the sensor comprising means for determining an electrical characteristic means for determining an electrical characteristic of the belt which is affected by load applied to the belt and means for comparing the sensed characteristic with a reference level, calibration means is provided for calibrating the reference level or reference range of the electrical characteristic of the belt, the belt is wound on to an inertia reel and brush contacts are used, the calibration means calibrating the reference level of the belt each time the belt is worn by a passenger.

5. A vehicle safety belt according to claim 4 in which the seat belt includes a tongue for insertion into a catch of an anchor for the seat belt therein, the calibration means being actuated by insertion of the seat belt tongue into the catch of the seat belt anchor.

6. A vehicle safety belt including a safety belt and a load sensor for sensing load applied to the safety belt, the sensor comprising means for determining an electrical characteristic means for determining an electrical characteristic of the belt which is affected by load applied to the belt and means for comparing the sensed characteristic with a reference level, the belt including conductive fibres that extend longitudinally of the belt.

7. A vehicle safety belt according to claim 6 in which the fibres are interwoven with the belt webbing.

8. A vehicle safety belt according to claim 6 in which the fibres are metallic fibres or carbon fibres.

9. A vehicle safety belt according to claim 8 in which the measured electrical characteristic is one of electrical resistance, potential difference or current.

10. A vehicle safety belt according to claim 6 in which the fibres are arranged to break at a predetermined belt loading whereby the electrical continuity of the fibres will be interrupted.

11. A vehicle safety belt according to claim 6 in which the conductive fibres are provided at each edge of the belt and across one end of the belt so as to connect the fibres at each edge whereby the first and second contacts are provided at one end of the belt, one at each edge thereof.

12. A vehicle safety belt including a safety belt and a load sensor for sensing load applied to the safety belt, the sensor comprising means for determining an electrical characteristic means for determining an electrical characteristic of the belt which is affected by load applied to the belt and means for comparing the sensed characteristic with a reference level, the apparatus including means to indicate that the belt has experienced an excessive load.

13. A vehicle safety belt according to claim 12 in which said indicator means may include circuitry to indicate to the driver of the vehicle that one of the belts in the vehicle has been excessively loaded, the indicating means including a display on the instrument panel of the vehicle.

14. A vehicle safety belt according to claim 13 in which the display indicates which belt is affected.

15. A vehicle safety belt according to claim 12 in which the apparatus includes means to prevent ignition of the vehicle engine in the event that a safety belt has previously been excessively loaded.

16. A vehicle safety belt according to claim 12 in which the apparatus includes means to indicate to an engine immobilizer of the vehicle that ignition of the engine should be prevented.