Method for detecting the occurrence of surge in a centrifugal compressor by detecting the change in the mass flow rate

• US 6,213,724 B1
• Filed: 09/01/1999
• Issued: 04/10/2001
• Est. Priority Date: 05/22/1996
• Status: Expired due to Term

• Current Assignee: Ingersoll-Rand Company (Trane Technologies plc)
• Original Assignee: Ingersoll-Rand Company (Trane Technologies plc)
• Inventors: Kann, Meng Jeng, Haugen, Ronald L.
• Primary Examiner(s): Freay, Charles G.
• Assistant Examiner(s): Evora, Robert Z.
• Application Number:
  US09/387,876
• Time in Patent Office: 587 Days
• Field of Search: 417/18, 417/23, 417/43, 417/44.2, 417/44.11, 417/45, 417/53, 417/63
• US Class Current: 417/63
• CPC Class Codes: F04D 27/001 Testing thereof; Determination or simulation of flow characteristics; Stall or surge detection, e.g. condition monitoring
• CPC Class Codes: F04D 27/0207 by bleeding, bypassing or recycling fluids influencing the boundary layer by an uncontrolled bleeding of the working fluid F04D29/681

Abstract

A method for controlling working fluid surge in a centrifugal compressor. According to the method, surge detection is accomplished by calculating the change in the compressible fluid mass flow rate that accompanies surge in a compressor, the compressor having means for sensing a first fluid temperature, means for sensing a first pressure, means for sensing a second pressure, and means for measuring current drawn by a compressor prime mover, the method comprising the steps of: calculating the time rate of change of the first fluid temperature; calculating the time rate of change of the first fluid pressure; calculating the time rate of change of the second fluid pressure; calculating the time rate of change of current drawn by the compressor prime mover; calculating the mass flow rate by combining the calculated rates of change; and comparing the calculated mass flow rate to a predetermined acceptable mass flow rate to determine if surge is present.

Claims

1. A method for detecting the change in the compressible fluid mass flow rate that accompanies surge in a compressor, the compressor having means for sensing a first fluid temperature, means for sensing a first pressure, means for sensing a second pressure, and means for measuring current drawn by a compressor prime mover, the method comprising the steps of:

(A) calculating the time rate of change of the first fluid temperature for a time interval by sensing a present first fluid temperature and subtracting a previous value first fluid temperature from the present first fluid temperature;

(B) calculating the time rate of change of the first fluid pressure for a time interval by sensing a present first fluid pressure and subtracting a previous value first fluid pressure from the present first fluid pressure;

(C) calculating the time rate of change of the second fluid pressure for a time interval by sensing a present second fluid pressure and subtracting a previous value second fluid pressure from the present second fluid pressure;

(D) calculating the time rate of change of current drawn by the compressor prime mover by sensing a present drawn current and subtracting a previous value prime mover current drawn;

(E) calculating the mass flow rate by combining the rates of change calculated in steps (A), (B), (C), and (D); and

(F) comparing the calculated mass flow rate to a predetermined acceptable mass flow rate to determine if surge is present.

3. The method as claimed in claim 1 wherein the current is motor current.

4. The method as claimed in claim 1 wherein the first pressure value is the compressor inlet pressure.

5. The method as claimed in claim 1 wherein the second pressure value is the compressor discharge pressure.

6. The method as claimed in claim 1 wherein the temperaure is the fluid inlet temperature.

2. The method of detecting surge wherein in step (E) the mass flow rate is calculated by adding the rates of change calculated in steps (A), (B), (C), and (D).