Ultrasonic surgical apparatus

• US 6,214,017 B1
• Filed: 04/23/1999
• Issued: 04/10/2001
• Est. Priority Date: 09/25/1998
• Status: Active Grant

• Current Assignee: Integra Lifesciences Corporation (Integra LifeSciences Holdings Corporation)
• Original Assignee: Sherwood Services AG
• Inventors: Reschke, Arlan James, Stoddard, Robert
• Primary Examiner(s): Mancene, Gene
• Assistant Examiner(s): ROBERT, EDUARDO C
• Application Number:
  US09/298,421
• Time in Patent Office: 718 Days
• Field of Search: 606/128, 606/169, 604/22
• US Class Current: 606/128
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means
• CPC Class Codes: A61B 2017/320084 Irrigation sleeves
• CPC Class Codes: A61B 2017/320089 node location
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system
• CPC Class Codes: A61F 9/00745 using mechanical vibrations, e.g. ultrasonic

Abstract

An improved ultrasonic surgical apparatus includes an ultrasonic handpiece. An ultrasonic fragmenting tool is mountable within the handpiece, the tool having a vibratable tip adapted for ultrasonically fragmenting tissue at a surgical site of a patient. A transducer is mounted within the handpiece and coupled to a connector body. The connector body is coupled to the tip for transmitting ultrasonic waves to the tip from the transducer, the tip and the connector body being constructed of titanium or its alloys. An aspirating system is connected to the handpiece for aspirating fluid and tissue fragmented by the tip from the surgical site. An irrigation system is connected to said handpiece for supplying irrigation fluid to the surgical site for suspending fragmented tissue by the tip. Preferred embodiments include operational frequencies of about 36 kHz.

Claims

1. An improved ultrasonic surgical apparatus comprising:

an ultrasonic handpiece, the ultrasonic handpiece defining a central longitudinal axis, the handpiece being configured and dimensioned to be less than approximately 6 inches in length and less than approximately 0.7 inches in diameter;

a transducer housing disposed in the handpiece;

a transducer mounted within the transducer housing and being coupled to a connecting body, the connecting body coupled with a tool having a vibratable tip for transmitting ultrasonic waves to the tip from the transducer, the connecting body being constructed of titanium or its alloys;

a cooling system in fluid communication with the transducer housing for supplying cooling fluid to the transducer housing to substantially cool the transducer;

an aspirating system connected to the handpiece for aspirating fluid and tissue fragmented at the surgical site; and

an irrigation system connected to the handpiece for supplying irrigation fluid adjacent the surgical site for suspending fragmented tissue.

2. The ultrasonic surgical apparatus as recited in claim 1, wherein the transducer includes a stack of magnetostrictive plates longitudinally disposed within the handpiece and responsive to an input frequency for vibrating the tip.

3. The ultrasonic surgical apparatus as recited in claim 2, wherein the plates are flat.

4. The ultrasonic surgical apparatus as recited in claim 2, wherein the plates are gusseted.

5. The ultrasonic surgical apparatus as recited in claim 2, wherein the plates are fabricated of a material selected from the group consisting of nickel and alloys thereof.

6. The ultrasonic surgical apparatus as recited in claim 1, wherein the irrigation system further includes a fluid supply for introducing cooling fluid to a fragmenting tool.

7. The ultrasonic surgical apparatus as recited in claim 1, further including a fluid supply for introducing cooling fluid to the transducer.

8. The ultrasonic surgical apparatus as recited in claim 1, wherein the aspiration system includes a detachable aspiration line wherein the aspiration line is removable from the handpiece.

9. The ultrasonic surgical apparatus as recited in claim 1, wherein the ultrasonic handpiece further comprises an ultrasonic fragmenting tool mounted within the handpiece, the tool having a vibratable tip adapted for ultrasonically fragmenting tissue at a surgical site of a patient.

10. The ultrasonic surgical apparatus as recited in claim 9, wherein the tip has a cavity formed therein in fluid communication with at least one inlet port positionable at a location adjacent to the surgical site wherein the aspiration system aspirates fluid and tissue fragmented by the tip from the surgical site through the inlet port and cavity.

11. The ultrasonic surgical apparatus as recited in claim 1, wherein the handpiece is between about 4.5 and about 6 inches in length.

12. The ultrasonic surgical apparatus as recited in claim 1, wherein the handpiece is generally cylindrical and is between about 0.5 and about 0.7 inches in diameter.

13. The ultrasonic surgical apparatus as recited in claim 1, wherein the transducer produces standing waves having a wavelength, λ

, and the transducer has a length of about λ

/2, the tip has a length of about λ

/4 and the connecting body has a length of about λ

/4.

14. The ultrasonic surgical apparatus as recited in claim 13, wherein the handpiece is generally cylindrical and is between about 0.5 and about 0.7 inches in diameter.

15. The improved ultrasonic apparatus of claim 1, wherein the cooling system is in fluid communication with at least a portion of the connector body.

16. An improved ultrasonic surgical apparatus having increased tissue selectivity comprising:

an ultrasonic handpiece;

an ultrasonic fragmenting tool mounted within the handpiece, the tool having a vibratable tip adapted for ultrasonically fragmenting tissue at a surgical site of a patient and defining a longitudinal opening for removing fragmented tissue;

a transducer mounted within the handpiece and coupled to a connecting body, the connecting body coupled with the tool for transmitting ultrasonic waves at a frequency of at least 35,000 Hz to the tip from the transducer, the connecting body having a length approximately λ

/4 and defining a port in a sidewall thereof;

an aspirating system connected to the handpiece for aspirating fluid and tissue fragmented by the tip at the surgical site, the aspirating system including an aspirating tube positioned in the port of the connecting body and in fluid communication with the longitudinal opening of the ultrasonic tool; and

an irrigation system connected to said handpiece for supplying irrigation fluid adjacent the surgical site for suspending tissue fragmented by the tip.

17. The ultrasonic surgical apparatus as recited in claim 16, wherein the transducer includes a stack of magnetostrictive plates longitudinally disposed within the handpiece and responsive to an input frequency for vibrating the tip.

18. The ultrasonic surgical apparatus as recited in claim 17, wherein the plates are fabricated of a material selected from the group consisting of nickel and alloys thereof.

19. The ultrasonic surgical apparatus as recited in claim 17, wherein the plates are flat.

20. The ultrasonic surgical apparatus as recited in claim 16, wherein the handpiece system further includes a fluid supply for introducing cooling fluid to the transducer.

21. The ultrasonic surgical apparatus as recited in claim 16, wherein the aspiration system includes a detachable aspiration line wherein the aspiration line is removable from the handpiece.

22. The ultrasonic surgical apparatus as recited in claim 16, wherein the tip has a cavity formed therein in fluid communication with at least one inlet port positionable at a location adjacent to the surgical site wherein the aspiration system aspirates fluid and tissue fragmented by the tip from the surgical site through the inlet port and cavity.

23. The ultrasonic surgical apparatus as recited in claim 16, wherein the handpiece is between about 4.5 and about 6 inches in length.

24. The ultrasonic surgical apparatus as recited in claim 16, wherein the plates are gusseted.

25. The ultrasonic surgical apparatus as recited in claim 16, wherein the transducer produces standing waves having a wavelength, λ

, and the transducer has a length of about λ

/2, the tip has a length of about λ

/4.

26. The ultrasonic surgical apparatus as recited in claim 16, wherein the irrigation system further includes a fluid supply for introducing cooling fluid to the fragmenting tool.