Electrostatic/pneumatic actuators for active surfaces

• US 6,215,221 B1
• Filed: 12/29/1998
• Issued: 04/10/2001
• Est. Priority Date: 12/29/1998
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell International Inc.
• Inventors: Ohnstein, Thomas R., Cabuz, Cleopatra, Elgersma, Michael R.
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): LE, DANG D
• Application Number:
  US09/223,083
• Time in Patent Office: 833 Days
• Field of Search: 310/309, 310/311, 310/316.03, 310/317, 310/323.01, 310/324, 310/325, 310/328, 310/329, 310/330, 310/341, 310/342, 310/345, 310/365, 310/366, 310/313.R, 310/331, 310/332, 310/333, 310/344, 310/353, 310/359, 310/368, 251/14, 251/129.01, 251/129.02
• US Class Current: 310/309
• CPC Class Codes: B64C 13/48 characterised by the fluid being gaseous
• CPC Class Codes: B64C 21/10 using other surface properties, e.g. roughness
• CPC Class Codes: B64C 23/005 by other means not covered by groups B64C23/02 - B64C23/08, e.g. by electric charges, magnetic panels, piezoelectric elements, static charges or ultrasounds
• CPC Class Codes: B64C 3/38 Adjustment of complete wings or parts thereof
• CPC Class Codes: B64C 3/46 by inflatable elements
• CPC Class Codes: B81B 2203/053 Translation according to an axis perpendicular to the substrate
• CPC Class Codes: B81B 3/0054 For holding or placing an element in a given position
• CPC Class Codes: F04B 43/043 Micropumps
• CPC Class Codes: F15B 15/103 using inflatable bodies that contract when fluid pressure is applied, e.g. pneumatic artificial muscles or McKibben-type actuators
• CPC Class Codes: F15C 5/00 Manufacture of fluid circuit elements; Manufacture of assemblages of such elements integrated circuits
• CPC Class Codes: F15D 1/12 by influencing the boundary layer use of materials, e.g. to reduce surface friction C09K3/00
• CPC Class Codes: F16K 2099/0078 using moulding or stamping
• CPC Class Codes: F16K 99/0001 Microvalves microdevices B81B1/00; manufacture or treatment of devices or systems in or on a substrate B81C1/00; microfluidic structures B01L3/5027; micropumps F04B19/006
• CPC Class Codes: F16K 99/0015 Diaphragm or membrane valves
• CPC Class Codes: F16K 99/0028 Valves having multiple inlets or outlets
• CPC Class Codes: F16K 99/0051 using electrostatic means
• CPC Class Codes: H02N 1/006 of the gap-closing type H02N1/004 takes precedence
• CPC Class Codes: Y02T 50/10 Drag reduction

Abstract

An actuator device providing an active surface. The actuator has a base having at least one first electrostatic electrode mounted therein which is oriented for electrostatic cooperative action with an opposing electrostatic electrode in a cover mounted above the first electrostatic electrode to define an enclosed cavity. The cover has at least one second electrostatic electrode for cooperative electrostatic activation between the electrostatic electrodes. The cover also has an outer surface forming the active surface. A power supply is operably connected to the electrostatic electrodes for causing the cooperative electrostatic activation. A quantity of fluid is contained within the cavity for pneumatically defining active surface conditions during cooperative electrostatic actuation. The cavity may be closed to provide a sealed cavity for movement of the fluid, either a gas or a liquid, during the cooperative electrostatic actuation, or it may be open to the atmosphere. The electrostatic electrodes may comprise a plurality of electrostatic electrodes arranged in a pattern to cause a predetermined change in the active surface. Various patterns may be used, such as bands, patches and regions. Also provided is control electronics in the base for controlling application of power from the power supply.

Claims

1. An actuator device controlling the shape of a flexible surface having a quasi-continuum in a plurality of locations, comprising:

a base having a plurality of first electrostatic electrodes forming an array and mounted therein and oriented to present said first electrostatic electrodes for electrostatic cooperative action with an electrostatic electrode positioned above it;

a cover mounted above said first electrostatic electrodes and defining an array of enclosed cavities, said cover having a second electrostatic electrode facing each of said cavities for cooperative electrostatic activation between said first and second electrostatic electrodes, said cover having a flexible outer surface forming said flexible surface adapted to move in a plurality of locations to provide a quasi-continuous change in said flexible surface between maximum and minimum distances of separation between said base and said flexible outer surface;

a power supply operably connected to said at least one first and second electrostatic electrodes for causing selective cooperative electrostatic activation between portions of said flexible surface; and

a quantity of fluid contained within said cavities for pneumatically defining a plurality of flexible surface conditions during said cooperative electrostatic actuation, whereby the shape of the flexible outer surface is varied quasi-continuously from said maximum and minimum distances during said cooperative electrostatic actuation.

2. The device of claim 1, wherein said cavity is closed to provide a sealed cavity for movement of said fluid during said cooperative electrostatic actuation.

3. The device of claim 1, which further includes a pressure control chamber operably connected to said cavity to control pressure in said cavity.

4. The device of claim 1, wherein said cavity is open to the atmosphere to provide an unsealed cavity for movement of said fluid during said cooperative electrostatic actuation.

5. The device of claim 1, wherein said fluid is a liquid.

6. The device of claim 1, wherein said fluid is a gas.

7. The device of claim 1, wherein said at least one first electrostatic electrode comprises a plurality of electrostatic electrodes arranged in a pattern to cause a predetermined change in said active surface.

8. The device of claim 7, wherein said pattern is selected from bands, patches and regions.

9. The device of claim 1, wherein base contains control electronics for controlling application of power from said power supply.

10. The device of claim 1, wherein said activator device forms a surface in an aircraft and said cover includes a lightweight metal frame and thin diaphragm forming said active surface condition during said cooperative electrostatic actuation.

11. An actuator device controlling the shape of a flexible surface having a quasi-continuum in a plurality of locations, comprising:

a base means for supporting a plurality of first electrostatic electrode means for forming an array and mounted therein and oriented to present said first electrostatic electrode means for electrostatic cooperative action with an electrostatic electrode means positioned above it;

a cover mounted above said first electrostatic electrode means and defining an array of enclosed cavities, said cover having a second electrostatic electrode means facing each of said cavities for cooperative electrostatic activation between said first and second electrostatic electrode means, said cover having a flexible outer surface, said flexible surface being adapted to move in a plurality of locations;

cover means mounted above said first electrode means and defining an array of enclosed cavities, said cover means having a second electrostatic electrode means facing each of said cavities for cooperative electrostatic activation between said first and second electrostatic electrode means, said cover means having a flexible outer surface means forming said flexible surface adapted to move in a plurality of locations to provide a quasi-continuous change in said flexible surface between maximum and minimum distances of separation between said base means and said flexible outer surface means;

a power supply means connected to said at least one first and second electrostatic electrodes for causing selective cooperative electrostatic activation between portions of said flexible surface; and

a quantity of fluid contained within said cavities for pneumatically defining a plurality of flexible surface conditions during said cooperative electrostatic actuation, whereby the shape of the flexible outer surface means is varied quasi-continuously from said maximum and minimum distances during said cooperative electrostatic actuation.

12. The device of claim 11, wherein said cavity is closed to provide a sealed cavity for movement of said fluid during said cooperative electrostatic actuation.

13. The device of claim 12, which further includes pressure control means operably connected to said cavity to control pressure in said cavity.

14. The device of claim 11, wherein said cavity is open to the atmosphere to provide an unsealed cavity for movement of said fluid during said cooperative electrostatic actuation.

15. The device of claim 11, wherein said first electrostatic electrode means comprises a plurality of electrostatic electrode means arranged in a pattern to cause a predetermined change in said active surface.

16. The device of claim 15, wherein said pattern is selected from bands, patches and regions.

17. The device of claim 11, wherein base means contains control electronics means for controlling application of power from said power supply means.