Battery cell inspecting method and apparatus

• US 6,215,311 B1
• Filed: 12/15/1998
• Issued: 04/10/2001
• Est. Priority Date: 12/15/1997
• Status: Expired due to Fees

• Current Assignee: Furukawa Denchi Kabushiki Kaisha, Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Miyamoto, Noboru, Hoshino, Kiyotaka
• Primary Examiner(s): Metjahic, Safet
• Assistant Examiner(s): Hollington, Jermele M.
• Application Number:
  US09/211,004
• Time in Patent Office: 847 Days
• Field of Search: 324/432, 324/435, 324/425, 324/426, 361/234, 320/166, 320/167, 320/124
• US Class Current: 324/425
• CPC Class Codes: H01M 10/0413 Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 2010/0495 Nanobatteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A battery cell inspection method in which the difference in the measured value in case of normal battery cell insertion and that incase of mistaken battery cell insertion is large to facilitate decision as to whether or not mistaken insertion occurred to enable stable result of decision to be achieved, and in which, if the area of the electrode plate and/or the number of the electrode plates making up a sole battery cell is small, decision as to mistaken insertion can be given easily to assure correct results of decision. To this end, measurement is made of the difference between a measured value of the capacitance across a minus (−) electrode plate 103a of a first cell 101a and a (−) electrode plate 103b of a second cell 101b facing the (−) electrode plate 103a in case the potential across a plus (+) electrode plate 104a of the first cell 101a and a (+) terminal plate 102b of a second cell 101b neighboring to the first cell 101a is caused to fall to a ground potential (for an acceptable article) and a measured value of the capacitance across a minus (−) electrode plate 103a of the first cell 101a and a plus (+) terminal plate 102b of the second cell 101b neighboring to the minus (−) electrode plate 103a of a first cell 101a with a minus (−) electrode plate 103b of the second cell 101b incase the potential across the plus (+) terminal plate 102a of the first cell 101a and a minus (−) electrode plate 103b of the second cell 101b (for a reject).

Claims

1. In a battery manufacturing process for a battery having enclosed therein a plurality of battery cells, each of said battery cells including at least two first electrode plates connected to a first electrode terminal and at least one second electrode plate connected to a second electrode terminal, said first and second electrode plates having opposite charges, being parallel to each other, facing each other, and arranged in an alternating fashion, a battery cell inspecting method for detecting the fact of possible mistaken insertion of said battery cell into said battery, said battery cell inspecting method being characterized in that

said at least two first electrode plates are positioned outside of said at least one second electrode plate;

a difference between a capacitance in a first state and a capacitance in a second state is detected to determine the fact of possible mistaken insertion of said battery cell into said battery;

said capacitance in the first state being measured by dropping the potential of the second electrode plate of a first battery cell and the second electrode plate of a second battery cell neighboring to said first battery cell to a ground potential through each electrode terminal and by measuring the capacitance across the first electrode plate of said first battery cell and the first electrode plate of the second battery cell facing said first electrode plate of the first battery cell;

said capacitance in the second state being measured by dropping the potential of the second electrode plate of the first battery cell and the first electrode plate of said second battery cell neighboring to said first battery cell to a ground potential through each electrode terminal and by measuring the capacitance across the first electrode plate of said first battery cell and the second electrode plate of the second battery cell facing said first electrode plate of said first battery cell, wherein the electrode plate having a potential of which has dropped to the ground potential is interposed between the first electrode plate of the first battery cell and the second electrode plate of the second battery cell.

2. In a battery manufacturing process for a battery having enclosed therein a plurality of battery cells, each of said battery cells including at least two first electrode plates connected to a first electrode terminal and at least one second electrode plate connected to a second electrode terminal, said first and second electrode plates having opposite charges, being parallel to each other, facing each other, and arranged in an alternating fashion, a battery cell inspecting device for detecting the fact of possible mistaken insertion of said battery cell into said battery, said battery cell inspecting device being characterized in that

said at least two first electrode plates are positioned outside of said at least one second electrode plate;

said battery cell inspecting device including

a first contact terminal connected to a first electrode terminal of said first battery cell;

a second contact terminal connected to a second electrode terminal of said first battery cell;

a third contact terminal connected to a first electrode terminal of a second battery cell neighboring to said first battery cell;

a fourth contact terminal connected to a second electrode terminal of said second battery cell; and

capacitance measurement means for dropping the potential of two of said first to fourth contact terminals to a ground potential and for measuring the capacitance across the remaining two contact terminals;

wherein

a difference between a capacitance in a first state and a capacitance in a second state is detected to determine the fact of possible mistaken insertion of said battery cell into said battery;

said capacitance in the first state being measured by dropping the potential of the second electrode plate of said first battery cell and the second electrode plate of said second battery cell to a ground potential and by measuring the capacitance across the first electrode plate of said first battery cell and the first electrode plate of the second battery cell facing said first electrode plate;

said capacitance in the second state being measured by dropping the potential of the second electrode plate of the first battery cell and the first electrode plate of said second battery cell to a ground potential and by measuring the capacitance across the first electrode plate of said first battery cell and the second electrode plate of the second battery cell facing said first electrode plate of said first battery cell, wherein the electrode plate having a potential of which has dropped to the ground potential is interposed between the first electrode plate of the first battery cell and the second electrode plate of the second battery cell.

3. In a battery manufacturing process for a battery having enclosed therein three or more of battery cells, each of said battery cells including at least two first electrode plates connected to a first electrode terminal and at least one second electrode plate connected to a second electrode terminal, said first and second electrode plates having opposite charges, being parallel to each other, facing each other, and arranged in an alternating fashion, a battery cell inspecting method for detecting the fact of possible mistaken insertion of said battery cell into said battery, said battery cell inspecting method being characterized in that

said at least two first electrode plates are positioned outside of said at least one second electrode plate;

a difference between a capacitance in a first state and a capacitance in a second state is detected to determine the fact of possible mistaken insertion of said battery cell into said battery;

said capacitance in the first state being measured by dropping the potential of the second electrode plate of said first battery cell and the second electrode plate of said second battery cell neighboring to said first battery cell to a ground potential through each electrode terminal and by measuring the capacitance across the first electrode plate of said first battery cell and the first electrode plate of the second battery cell facing said first electrode plate;

said capacitance in the second state being measured by dropping the potential of the second electrode plate of the first battery cell and the first electrode plate of said second battery cell neighboring to said first battery cell to a ground potential through each electrode terminal and by measuring the capacitance across the first electrode plate of said first battery cell and the second electrode plate of the second battery cell facing said first electrode plate of said first battery cell, wherein the electrode plate having a potential of which has dropped to the ground potential is interposed between the first electrode plate of the first battery cell and the second electrode plate of the second battery cell;

said detection of the fact of possible mistaken insertion of said battery cell into said battery by capacitance discrimination detection being sequentially carried out from one set of two neighboring battery cells to another; and

wherein

if the mistaken insertion of said battery cell is detected, the battery cell which has been mistakenly inserted is identified.

4. In a battery manufacturing process for a battery having enclosed therein three or more of battery cells, each of said battery cells including at least two first electrode plates connected to a first electrode terminal and at least one second electrode plate connected to a second electrode terminal, said first and second electrode plates having opposite charges, being parallel to each other, facing each other, and arranged in an alternating fashion, a battery cell inspecting device for detecting the fact of possible mistaken insertion of said battery cell into said battery, said battery cell inspecting device being characterized in that

said at least two first electrode plates are positioned outside of said at least one second electrode plate;

said battery cell inspecting device including

a first contact terminal connected to a first electrode terminal of said first battery cell;

a second contact terminal connected to a second electrode terminal of said first battery cell;

a third contact terminal connected to a first electrode terminal of a second battery cell neighboring to said first battery cell;

a fourth contact terminal connected to a second electrode terminal of said second battery cell; and

capacitance measurement means for dropping the potential of two of said first to fourth contact terminals to a ground potential and for measuring the capacitance across the remaining two contact terminals;

a difference between the capacitance in a first state and the capacitance in a second state is detected to determine the fact of possible mistaken insertion of said battery cell into said battery;

said capacitance in the first state being measured by dropping the potential of the second electrode plate of said first battery cell and the second electrode plate of said second battery cell neighboring to said first battery cell to a ground potential through each electrode terminal and by measuring the capacitance across the first electrode plate of said first battery cell and the first electrode plate of the second battery cell facing said first electrode plate of the first battery cell;

said capacitance in the second state being measured by dropping the potential of the second electrode plate of the first battery cell and the first electrode plate of said second battery cell neighboring to said first battery cell to a ground potential through each electrode terminal and by measuring the capacitance across the first electrode plate of said first battery cell and the second electrode plate of the second battery cell facing said first electrode plate of said first battery cell, wherein the electrode plate having a potential of which has dropped to the ground potential is interposed between the first electrode plate of the first battery cell and the second electrode plate of the second battery cell;

said detection of the fact of possible mistaken insertion of said battery cell into said battery by capacitance discrimination detection being sequentially carried out from a set of two neighboring battery cells to another; and

wherein

if the mistaken insertion of said battery cell is detected, the battery cell which has been mistakenly inserted is identified.