Railway emulation brake

• US 6,217,126 B1
• Filed: 12/31/1998
• Issued: 04/17/2001
• Est. Priority Date: 12/31/1998
• Status: Expired due to Term

• Current Assignee: Westinghouse Air Brake Technologies Corporation
• Original Assignee: Westinghouse Air Brake Technologies Corporation
• Inventors: Kull, Robert C.
• Primary Examiner(s): Graham, Matthew C.
• Application Number:
  US09/224,540
• Time in Patent Office: 838 Days
• Field of Search: 303/3, 303/15, 303/20, 303/28, 303/128, 303/81
• US Class Current: 303/3
• CPC Class Codes: B60T 13/665 the systems being specially adapted for transferring two or more command signals, e.g. railway systems B60T13/662 takes precedence

Abstract

An apparatus and method for low power ECP brake emulation in a freight train having ECP equipped cars and one or more non-ECP equipped locomotives wherein power for the ECP equipment is provided by the 74 VDC locomotive battery. The apparatus includes an adapter for interfacing the locomotive MU cable and the ECP wire to supply sufficient power to operate the ECP equipment on each car indefinitely in a low power emulation mode. The method includes interfacing the locomotive MU cable to the ECP wire, implementing a low power emulation mode wherein pneumatic signals sent via the brake pipe are detected by pressure sensors and communicated to ECP control valves for changing the brake cylinder pressure accordingly. The method further includes minimizing power consumption by providing power only to the brake pipe sensors and minimal electronics to monitor pressure changes and thereafter activating other sensors and controls only as needed.

Claims

1. A brake system for a freight train having a locomotive having an MU power source, a plurality of ECP cars each having an ECP cable and on-board equipment including a brake pipe, at least one reservoir charged with pressurized fluid from the brake pipe, a fluid pressure operated brake cylinder device and an electronic controller for controlling the pressure in said brake cylinder device to operate the car brakes, said system comprising:

a. a brake pipe sensor detecting pneumatic brake commands sent via the brake pipe;

b. said electronic controller communicating with said brake pipe sensor and controlling said brake cylinder device responsive to said pneumatic brake commands; and

c. said brake pipe sensor and said electronic controller having power supplied from said MU power source on-board said locomotive in said freight train via said ECP cable.

2. The brake system of claim 1 wherein said power source is a 74 VDC nominal locomotive battery.

3. The brake system of claim 1 wherein said power is supplied via a locomotive MU cable operably interfaced with said ECP wire.

4. The brake system of claim 3 further comprising an adapter for connecting said MU cable to said BCP wire such that power from said locomotive power source is supplied to said ECP car.

5. The brake system of claim 1 wherein said electronic controller further comprises solenoid valves for regulating pressure in said brake cylinder device, said solenoid valves receiving power only when pressure in said brake cylinder device is being altered such that no power is consumed by said solenoid valves in steady state conditions.

6. The brake system of claim 5 further comprising a brake cylinder pressure sensor receiving power only when a pneumatic brake command is detected.

7. The brake system of claim 6 wherein said brake cylinder pressure sensor receives power only when a pressure reduction is detected in said brake pipe.

8. The brake system of claim 5 further comprising a reservoir pressure sensor which receives power only when a brake pipe pressure change is detected.

9. The brake system of claim 8 wherein said reservoir pressure sensor further receives power at predetermined intervals.

10. The brake system of claim 1 further comprising an ECP battery on said ECP car for at least supplying short term power demands.

11. The brake system of claim 10 wherein said brake pipe sensor and said electronic controller are powered by said ECP battery responsive to a loss of power from said locomotive battery.

12. The brake system of claim 10 wherein said ECP battery is charged from said locomotive battery.

13. The brake system of claim 1 wherein all electric equipment on each said ECP car is powered “

off”

responsive to detecting zero brake pipe pressure.

14. The brake system of claim 1 further comprising:

a) said electronic controller having a sensor for detecting the presence of 230 VDC nominal power on said ECP wire; and

b) said electronic controller switching to normal ECP operation with associated higher power limits responsive to detecting said 230 VDC nominal power.

15. The brake system of claim 14 wherein said ECP battery is charged from one of said locomotive battery and said 230 VDC nominal power source, when detected.

16. The brake system of claim 1 further comprising:

a. said freight train further having an EOT unit with standard RF capability and ECP wire communication capability;

b. a locomotive having a standard EOT LCU for communicating with said EOT unit;

c. each said ECP car having an ECP transceiver; and

d. said EOT having an ECP transceiver for communicating with other ECP cars and said EOT via said ECP wire.

17. The brake system of claim 16 wherein each said ECP car initially communicates data to said EOT indicative of on board equipment status, said EOT relaying said data to said locomotive LCU.

18. The brake system of claim 17 wherein said EOT further relays to said locomotive EOT LCU information regarding how many of said ECP cars communicated said data to said EOT.

19. The brake system of claim 17 further comprising each said ECP car having an ECP battery, brake cylinder pressure sensor and reservoir pressure sensor, and wherein said data is indicative of at least one of said brake pipe pressure, said brake cylinder pressure, said reservoir pressure and the status of said ECP battery.

20. The brake system of claim 16 further comprising an EOT transceiver with associated RF capability on at least one of said plurality of ECP cars.

21. The brake system of claim 20 wherein said EOT transceiver equipped ECP car receives at least brake commands via RF transmission from said locomotive EOT LCU.

22. The brake system of claim 20 further comprising said EOT transceiver equipped ECP car communicating RF brake commands received from said locomotive EOT ECU to other of said plurality of ECP cars via said ECP wire to enable faster, more even brake control on each ECP car.

23. The brake system of claim 20 wherein said EOT transceiver equipped ECP car communicates all data from said ECP cars and said EOT unit to said locomotive EOT LCU.

24. The brake system of claim 23 further comprising a plurality of EOT transceiver equipped ECP cars and wherein a closest to said locomotive of said plurality of EOT transceiver equipped ECP cars is designated to communicate all said data to said locomotive EOT LCU.

25. A braking method for a freight train having ECP cars each having an ECP wire and on-board equipment including a brake pipe, at least one reservoir charged with pressurized fluid from the brake pipe, a fluid pressure operated brake cylinder device and an electronic controller for controlling the pressure in said brake cylinder device to operate the car brakes, said system comprising:

a. pneumatically signaling a brake command via said brake pipe;

b. detecting said pneumatic brake command via a brake pipe pressure sensor which communicates with said electronic controller;

c. controlling brake cylinder pressure with said electronic controller responsive to said pneumatic brake command; and

d. powering said brake pipe sensor and said electronic controller from a battery on-board a locomotive in said freight train.

26. The brake method of claim 25 wherein said powering utilizes a standard 74 VDC nominal locomotive battery.

27. The brake method of claim 25 wherein said powering comprising interfacing a locomotive MU cable with said ECP wire to supply power from said locomotive battery to said ECP car.

28. The brake method of claim 25 further comprising sensing at least one of brake cylinder pressure and reservoir pressure only responsive to detecting said pneumatically signaled brake command.

29. The brake method of claim 28 wherein sensing said brake cylinder pressure occurs only responsive to a reduction in brake pipe pressure.

30. The brake method of claim 28 further comprising sensing said reservoir pressure at predetermined intervals.

31. The brake method of claim 25 further comprising powering high short term power demands on said ECP car using an onboard ECP battery.

32. The brake method of claim 31 further comprising power said brake pipe sensor and said electronic controller using said ECP battery responsive to a loss of sufficient power from said locomotive battery.

33. The brake method of claim 25 further comprising powering off all electrical equipment onboard said ECP car responsive to detecting zero brake pipe pressure.

34. The brake method of claim 25 further comprising:

a. detecting the presence of 230 VDC nominal power on said ECP wire; and

b. switching to standard ECP operation with associated higher power limits responsive to detecting said 230 VDC nominal power.

35. The brake method of claim 34 further comprising charging said ECP battery from one of said locomotive battery and said 230 VDC nominal power source.

36. The brake method according to claim 25 wherein said freight train includes an EOT unit having standard RF capability, a locomotive having a standard EOT LCU for RF communications with said BOT unit and each ECP car having an ECP transceiver, said method further comprising:

a. each said ECP car initially communicating data to said EOT; and

b. said EOT relaying to said locomotive EOT LCU at least one of said data and information indicative of how many ECP cars communicated said data to said EOT.

37. The brake method of claim 35 further comprising:

a. sensing brake cylinder pressure;

b. sensing reservoir pressure;

c. monitoring ECP battery status; and

d. wherein said data is indicative of at least one of said brake pipe pressure, said brake cylinder pressure, said reservoir pressure and said ECP battery status.

38. The brake method of claim 37 further comprising:

a. providing an EOT transceiver with associated RF capability on at least one of said ECP cars; and

b. communicating between said EOT transceiver equipped ECP car and said locomotive EOT LCU via RF communication.

39. The brake method of claim 38 wherein said conmunicating further comprises communicating at least brake commands from said locomotive EOT LCU.

40. The brake method of claim 38 further comprising said EOT transceiver equipped ECP car relaying said RF brake commands from said locomotive EOT LCU to others of said ECP cars via said ECP wire to enable faster and more even brake control on each ECP car.

41. The brake method of claim 38 further comprising said EOT equipped ECP car communicating all data from said ECP cars and said EOT unit to said locomotive EOT LCU.

42. The method of claim 41 further comprising:

a. providing a plurality of said ECP cars with said EOT transceivers having RF capability; and

b. designating a closest to said locomotive of said plurality of EOT equipped ECP cars to communicate all said data from others of said ECP cars and said EOT unit to said locomotive EOT LCU.