Expandable stent and method for delivery of same

• US 6,217,608 B1
• Filed: 02/16/1999
• Issued: 04/17/2001
• Est. Priority Date: 03/05/1996
• Status: Expired due to Fees

• Current Assignee: Evysio Medical Devices ULC (Evysio Medical Devices)
• Original Assignee: Divysio Solutions ULC
• Inventors: Ricci, Donald R., Penn, Ian M.
• Primary Examiner(s): Milano, Michael J.
• Application Number:
  US09/142,508
• Time in Patent Office: 791 Days
• Field of Search: 623/1.15, 623/1.16, 623/1.35, 606/198
• US Class Current: 623/1.16
• CPC Class Codes: A61F 2/82 Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents stent-grafts for tubular structures of the body other than blood vessels A61F2/04; stent-grafts for blood vessels A61F2/07; instruments specially adapted for placement or removal of stents or stent-grafts A61F2/95; for closing wounds, or holding wounds closed A61B17/04 - A61B17/115; dilators A61M29/00
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/825 having longitudinal struts
• CPC Class Codes: A61F 2002/828 Means for connecting a plurality of stents allowing flexibility of the whole structure
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2210/0019 operated at only one temperature whilst inside or touching the human body, e.g. constrained in a non-operative shape during surgery, another temperature only occurring before the operation
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0036 differing in thickness

Abstract

An expandable stent comprising a proximal end and a distal end in communication with one another and a tubular wall disposed between the proximal end and the distal end. The tubular wall has a longitudinal axis and a porous surface defined by a plurality of intersecting members comprising a series of longitudinal struts disposed substantially parallel to the longitudinal axis of the stent. Each longitudinal strut in the series comprises flexure means for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent. The stent is expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent. The provision of such flexure means in the series of longitudinal struts leads to a very desirable balance of lateral flexibility of the unexpanded stent and radial rigidity of the expanded stent.

Claims

1. An expandable stent comprising:

a proximal end and a distal end in communication with one another; and

a tubular wall disposed between the proximal end and the distal end, the tubular wall having a longitudinal axis and a porous surface defined by a plurality of intersecting members comprising a series of longitudinal struts disposed substantially parallel to the longitudinal axis of the stent, each of the longitudinal struts comprising a curved flexure member for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent, the flexure member comprising a sinusoidal cycle having a longitudinal length which is less than a longitudinal length of the longitudinal strut, the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent.

2. The stent defined in claim 1, wherein the longitudinal strut comprises at least one lateral section.

3. The stent defined in claim 2, wherein the at least one lateral section comprises a pointed apex.

4. The stent defined in claim 2, wherein the at least one lateral section comprises a rounded apex.

5. The stent defined in claim 2, wherein the at least one lateral section comprises a flat apex.

6. The stent defined in claim 1, wherein the longitudinal strut comprises a first lateral section and a second lateral section.

7. The stent defined in claim 6, wherein the first lateral section and the second lateral section are symmetric.

8. The stent defined in claim 6, wherein the first lateral section and the second lateral section are asymmetric.

9. The stent defined in claim 8, wherein the first lateral section and the second lateral section have substantially the same shape and differing size.

10. The stent defined in claim 8, wherein the first lateral section and the second lateral section have differing shape and size.

11. The stent defined in claim 6, wherein the first lateral section and the second lateral section have substantially the same shape and differing size.

12. The stent defined in claim 1, wherein the plurality of intersecting members are arranged to define a first repeating pattern comprised of a polygon having a pair of side walls substantially parallel to the longitudinal axis and the flexure means is disposed in each of the side walls.

13. The stent defined in claim 12, wherein the flexure member comprises a single sinusoidal cycle.

14. The stent defined in claim 1, wherein the sinusoidal cycle comprises a pair of joined curved sections wherein each curved section has an arc of about 180°

.

15. The stent defined in claim 1, wherein the sinusoidal cycle comprises a pair of joined curved sections wherein each curved section has an arc of greater than 180°

.

16. The stent defined in claim 14, wherein the curved sections are of substantially the same size.

17. The stent defined in claim 14, wherein the curved sections are of different size.

18. The stent defined in claim 1, wherein the longitudinal strut comprises an arcuate flexure means disposed between a first straight section and a second straight section.

19. The stent defined in claim 18, wherein at least one of the first straight section and the second straight section are independent of points of intersection of the plurality of intersecting members.

20. The stent defined in claim 18, wherein both of the first straight section and the second straight second are independent of points of intersection of the plurality of intersecting members.

21. The stent defined in claim 18, wherein the longitudinal struts are aligned in a spaced relationship parallel to the longitudinal axis.

22. The stent defined in claim 18, wherein the longitudinal struts are aligned in an interconnected relationship parallel to the longitudinal axis.

23. The stent defined in claim 18, wherein the arcuate flexure member comprises a first lateral section and second lateral section.

24. The stent defined in claim 23, wherein the lateral section and the second lateral section are symmetric.

25. The stent defined in claim 23, wherein the first lateral section and the second lateral section are asymmetric.

26. The stent defined in claim 25, wherein the first lateral section and the second lateral section have substantially the same shape and differing size.

27. The stent defined in claim 25, wherein the first lateral section and the second lateral section have differing shape and substantially the same size.

28. The stent defined in claim 1, wherein the series of longitudinal struts comprising the flexure member includes all longitudinal struts in the porous surface.

29. The stent defined in claim 1, wherein the stent is constructed of stainless steel.

30. The stent defined in claim 1, wherein the stent is constructed of a self-expanding material.

31. The stent defined in claim 30, wherein the self-expanding material comprises nitinol.

32. The stent defined in claim 30, wherein the self-expanding material expands at a temperature of greater than about 30°

C.

33. The stent defined in claim 30, wherein the self-expanding material expands at a temperature of in the range of from about 30°

to about 40°

C.

34. An expandable stent comprising:

a tubular wall having a longitudinal axis and a porous surface, the porous surface being defined by a plurality of circumferentially disposed rings of struts interconnected to one another by a plurality of longitudinal struts, at least one of the longitudinal struts comprising a curved sinusoidal flexure member interposed between opposed portions of the longitudinal strut so as to space the sinusoidal flexure member from adjacent circumferentially disposed rings.

35. The stent defined in claim 34, wherein adjacent circumferentially disposed rings have substantially the same profile.

36. The stent defined in claim 34, wherein adjacent circumferentially disposed rings have substantially different profiles.

37. The stent defined in claim 34, wherein the curved flexure member comprises at least one curved section having an arc of greater than about 180°

.

38. An expandable stent comprising:

a tubular wall having a longitudinal axis and a porous surface, the porous surface comprising (i) a plurality of circumferentially disposed rings of struts interconnected to one another by (ii) a plurality of longitudinal struts, each of the longitudinal struts comprising a curved flexure member, the curved flexure member comprising a pair of curved sections, each curved section having an arc of greater than about 180°

.

39. The stent defined in claim 38, wherein adjacent circumferentially disposed rings have substantially the same profile.

40. The stent defined in claim 38, wherein adjacent circumferentially disposed rings have substantially different profiles.

41. An expandable stent comprising:

a tubular wall having longitudinal axis and a porous surface, the porous surface comprising a plurality of circumferentially disposed rings of struts, each circumferentially disposed ring of struts comprising a plurality of apices, the plurality of apices of adjacent rings of struts being interconnected to one another by a plurality of longitudinal struts, at least one of the longitudinal struts comprising a curved flexure member interposed between opposed portions of the longitudinal strut so as to space the flexure member from the apices of adjacent circumferentially disposed rings, each flexure member comprising (i) one sinusoidal cycle and (ii) first and second sections respectively coupled between the apices and the sinusoidal cycle.

42. The stent defined in claim 41, wherein adjacent circumferentially disposed rings have substantially the same profile.

43. The stent defined in claim 41, wherein adjacent circumferentially disposed rings have substantially different profiles.

44. The stent defined in claim 41, wherein the curved flexure member comprises at least one curved section having an arc of greater than about 180°

.

45. An expandable stent comprising:

a porous tubular structure having a plurality of circumferentially-extending portions coupled to a plurality of longitudinally-extending portions; and

a flexible portion coupled to at least one of the plurality of longitudinally extending portions, said flexible portion comprising two at least 180°

arcs of rotation which have a combined longitudinal length that is less than a longitudinal length of the at least one longitudinally extending portion.

46. A stent according to claim 45, wherein said flexible portion comprises an S-shaped portion disposed between two connecting portions of said at least one longitudinally-extending portion.

47. A stent according to claim 46, wherein the longitudinal length of the S-shaped portion is less than the combined length of said two connecting portions.

48. A stent according to claim 45, further comprising a plurality of flexible portions respectively coupled to the plurality of longitudinally-extending portions, said plurality of flexible portions being disposed adjacent each other in a circumferential direction.

49. A stent according to claim 45, wherein said flexible portion extends on both sides of a longitudinal axis of said at least one longitudinally-extending portion.

50. A stent according to claim 45, wherein said flexible portion comprises an S-shaped portion disposed toward one end of said at least one longitudinally extending portion.

51. A stent according to claim 50, wherein said at least one longitudinally extending portion has a connecting section disposed between said S-shaped portion and a circumferentially-extending member.

52. An expandable stent, comprising:

a tubular structure having a longitudinal axis and being open at both ends and including;

a plurality of circumferential supports expandable in a radial direction with respect to said longitudinal axis; and

a plurality of longitudinal supports coupled to said plurality of circumferential supports and expandable in an axial direction with respect to said longitudinal axis, at least two of said longitudinal supports each comprising a curved sinusoidal flexure member, wherein one cycle of the sinusoidal flexure member is spaced apart from said circumferential supports on both sides of the sinusoidal flexure member.

53. A tubular, porous, expandable stent, comprising:

a wall section which includes a plurality of intersecting circumferential and longitudinal supports, each circumferential support being expandable in a radial direction, each longitudinal support having a longitudinal flex member, said longitudinal flex member having no angled portions and comprising a sinusoidal pattern having a longitudinal length which is less than a longitudinal length of the longitudinal support, a connecting section being disposed between each end of the sinusoidal pattern and a respective circumferential support.

54. A stent system, comprising:

a catheter;

a balloon disposed inside said catheter; and

an expandable stent disposed outside said balloon, said stent including;

a tubular porous wall open at both ends, and having (i) a plurality of radially-expandable supports and (ii) a plurality of axial supports connected to said plurality of radially-expandable supports at a plurality of intersections, each of said plurality of axial supports comprising a curved sinusoidal section which is spaced apart from said plurality of intersections.

55. A metal stent comprising:

a plurality of circumferential supports each of which includes at least one curved member which makes the circumferential support expandable in a radial direction; and

a plurality of longitudinal supports coupled to the plurality of circumferential supports at a plurality of intersections, each of said plurality of longitudinal supports having two about 180°

curved flexible sections expandable in an axial direction, a connecting section being disposed between each of said two about 180°

curved flexible sections and a respective one of said plurality of intersections.

56. A balloon-mounted expandable stent, comprising:

a porous tubular stent having a longitudinal axis and being open at both ends, said stent including;

a plurality of circumferential members, at least two of which are adapted to expand in the radial direction when the balloon expands;

a plurality of longitudinal members, coupled to said plurality of circumferential members; and

a plurality of flex members disposed in said at least two of said plurality of longitudinal members, each said flex member comprising an about 360°

sinusoidal curved portion not in contact with any circumferential member.

57. An unexpanded stent comprising:

a porous surface defined by a plurality of rows of intersecting members, adjacent rows of intersecting members being interconnected by a series of longitudinal struts, each longitudinal strut comprising two 180°

arcuate lateral sections disposed between adjacent rows of intersecting members to allow for substantially complementary extension and compression of a diametrically opposed pair of the longitudinal struts upon flexure of the stent, the at least two 180°

arcuate lateral sections having a longitudinal dimension less than a distance between adjacent rows of intersecting members connected by the longitudinal strut, the stent being expandable from a first, contracted position to a second, expanded position upon the application of a radially outward force on the stent.