Apparatus and method for treatment of water

• US 6,217,770 B1
• Filed: 08/14/1998
• Issued: 04/17/2001
• Est. Priority Date: 08/14/1998
• Status: Expired due to Term

• Current Assignee: WM International Limited
• Original Assignee: ATP International BV (ATPI Limited)
• Inventors: Mogourian, Viktor, Haney, Harold Ernest
• Primary Examiner(s): Fortuna, Ana
• Application Number:
  US09/134,536
• Time in Patent Office: 977 Days
• Field of Search: 210/650, 210/651, 210/652, 210/257.2, 210/195.2, 210/636, 210/321.71, 210/321.69, 210/791, 137/583, 137/211
• US Class Current: 210/636
• CPC Class Codes: B01D 2311/04 Specific process operations in the feed stream; Feed pretreatment
• CPC Class Codes: B01D 2311/2642 Aggregation, sedimentation, flocculation, precipitation or coagulation
• CPC Class Codes: B01D 2321/2083 By reversing the flow
• CPC Class Codes: B01D 61/02 Reverse osmosis; Hyperfiltration ; Nanofiltration
• CPC Class Codes: B01D 61/025 Reverse osmosis; Hyperfiltration
• CPC Class Codes: B01D 61/027 Nanofiltration
• CPC Class Codes: B01D 61/04 Feed pretreatment
• CPC Class Codes: B01D 61/10 Accessories; Auxiliary operations
• CPC Class Codes: B01D 61/12 Controlling or regulating
• CPC Class Codes: B01D 61/14 Ultrafiltration; Microfiltration
• CPC Class Codes: B01D 61/145 Ultrafiltration
• CPC Class Codes: B01D 61/147 Microfiltration
• CPC Class Codes: B01D 61/16 Feed pretreatment
• CPC Class Codes: B01D 61/20 Accessories; Auxiliary operations
• CPC Class Codes: B01D 61/22 Controlling or regulating
• CPC Class Codes: B01D 65/00 Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
• CPC Class Codes: B01D 65/02 Membrane cleaning or sterilisation ; Membrane regeneration
• CPC Class Codes: C02F 1/441 by reverse osmosis
• CPC Class Codes: C02F 1/444 by ultrafiltration or microfiltration
• CPC Class Codes: Y10T 137/3133 Gas injectors
• CPC Class Codes: Y10T 137/86292 : System with plural openings, one a gas vent or access opening

Abstract

A water treatment process using a membrane separation apparatus to separate clean product water from a contaminated water source, the membrane is provided within a housing having inlet ports for collecting concentrated and product water, and the apparatus also includes a concentration chamber and a venturi for injecting gas in the concentration chamber and producing a return stream.

Claims

1. A method of treating raw contaminated water from a water supply comprising:

providing a housing having a first port and a second port;

providing in the housing at least one separator element arranged within the housing including a water permeable membrane with a characteristic of preventing contaminants in the raw water from passing therethrough, a product water conducting layer arranged adjacent the water permeable layer for receiving water passing through the water permeable layer, and a product water carrier duct connected to the water conducting layer for receiving water therefrom;

communicating the raw water from the water supply to the first port to pass over the membrane such that product water passes through the membrane leaving contaminants in the raw water to form a concentrated contaminated water stream and passing the stream to the second port;

providing a product water outlet port in the housing connected to the carrier duct for receiving product water therefrom;

extracting contaminants from the concentrated contaminant water stream in a concentration chamber to form a return stream;

returning at least some of the return stream to the housing at said one of the first and second ports to pass again over the element; and

injecting gas into the water at a position in the system such that the concentrated contaminant water stream when it enters the concentration contains injected gas,

wherein the contaminants are extracted by feeding the concentrated contaminated water stream from said other of the first and second ports to a concentration chamber which is configured to reduce the velocity of the stream to cause by the velocity change deposition of some of the contaminants therefrom so as to settle in and collect in the concentration chamber, the concentration chamber being arranged such that the stream when extracted therefrom leaves the deposited contaminants in the chamber.

2. The method according to claim 1 wherein injected gas in excess of the amount of gas necessary to saturate the concentrated contaminated water stream collects as a gas cap in the concentration chamber.

3. The method according to claim 2 wherein pressure in the cap is periodically released to cause expansion of the cap to effect purging of the chamber.

4. A method of treating raw contaminated water from a water supply comprising:

providing a housing having a first port and a second port;

providing in the housing at least one separator element arranged within the housing including a water permeable membrane with characteristic of preventing contaminants in the raw water from passing therethrough, a product water conducting layer arranged adjacent the water permeable layer, and a product water carrier duct connected to the water conducting layer for receiving water therefrom;

communicating the raw water from the water supply to the first port to pass over the membrane such that the product water passes through the membrane leaving contaminants in the raw water to form a concentrated contaminated water stream and passing the stream to the second port;

providing a product water outlet port in the housing connected to the carrier duct for receiving product water therefrom;

extracting contaminants from the concentrated contaminated water stream in a concentration chamber to form a return stream,

returning at least some of the return stream to the housing at said one of he first and second ports to pass again over the element; and

injecting gas into the water at a position in the system such that the concentrated contaminated water stream when it enters the concentration chamber contains injected gas,

wherein gas bubbles in the gas produced by a venturi increases the flocculation of particulate contaminants such that flocculated contaminants are collected in the chamber, and

wherein volatile contaminant gases are collected in an air cap in the concentration chamber.

5. The method according to claim 4 wherein the gas cap is maintained at a predetermined volume by a gas release valve having a discharge opening at a predetermined water level.

6. The method according to claim 5 wherein the gas release valve includes a slow discharge opening for continuous slow release of the gas.

7. A method of treating raw contaminated water from a water supply comprising:

providing a housing having a first port and a second port;

providing in the housing at least one separator element arranged within the housing including a water permeable membrane with a characteristic of preventing contaminants in the raw water from passing therethrough, a product water conducting layer arranged adjacent the water permeable layer for receiving water passing through the water permeable layer, and a product water carrier duct connected to the water conducting layer for receiving water therefrom;

communicating the raw water from the water supply to the first port to pass over the membrane such that product water passes through the membrane leaving contaminants in the raw water to form a concentrated contaminated water stream and passing the stream to the second port;

providing a product water outlet port in the housing connected to the carrier duct for receiving product water therefrom;

extracting contaminants from the concentrated contaminant water stream in a concentration chamber to form a return stream;

returning at least some of the return stream to the housing at said one of the first and second ports to pass again over the element; and

injecting gas with a venturi into the water at a position in the system such that the concentrated contaminant water stream when it enters the concentration chamber contains injected gas,

wherein the venturi comprises;

a tubular member arranged for connection to a first pipe at a first end and a second pipe at a second end;

the tubular member defining an interior bore and having an abutment shoulder within the bore;

the tubular member having an opening in one side;

and an insert member with a cylindrical body arranged for insertion into the interior bore and a head at one end defining a flange at said one end for engaging said abutment shoulder;

the insert member having a venturi duct passing through the body from said one end to the opposite end at the second sleeve; and

the insert member having an air injection bore at right angles to the venturi duct and communicating with the opening.

8. The method according to claim 7 wherein the tubular member comprises a T-fitting with a first pipe receptacle at the first end, a second pipe receptacle at the second end and a third pipe receptacle at the opening at the side and wherein the shoulder is defined by an end abutment of the first receptacle.

9. The method according to claim 7 wherein the tubular member comprises a tubular pipe having a cylindrical interior bore and at least one collar attached to the interior bore with one side face of the collar defining said abutment shoulder.

10. The method according to claim 9 wherein the tubular pipe has a first collar attached to the interior bore with one side face of the collar defining said abutment shoulder and a second collar spaced longitudinally of the first collar, the second collar having an inner diameter less than that of the first collar and the cylindrical body of the insert member having a stepped portion of reduced diameter engaging into the second collar.

11. A method of treating raw contaminated water from a water supply comprising:

providing a separator housing having a first port and a second port;

providing in the separator housing at least one separator element arranged within the housing including a water permeable membrane with a characteristic of preventing contaminants in the raw water from passing therethrough, a product water conducting layer arranged adjacent the water permeable layer for receiving water passing through the water permeable layer, and a product water carrier duct connected to the water conducting layer for receiving water therefrom;

communicating the raw water in a first direction from the water supply to the first port to pass over the membrane such that product water passes through the membrane leaving contaminants in the raw water to form a concentrated contaminated water stream and passing the stream to the second port;

communicating the raw water in a second direction from the water supply to the second port to pass over the membrane such that product water passes through the membrane leaving contaminants in the raw water to form a concentrated contaminated water stream and passing the stream to the first port;

periodically reversing the direction between the first direction and the second direction;

providing a product water outlet port in the housing connected to the carrier duct for receiving product water therefrom;

collecting the concentrated contaminated water stream to form a return stream, extracting contaminants from the stream and returning at least some of the stream to the housing at said one of the first and second ports to pass again over the element;

providing a first and a second filter element, each arranged adjacent a respective one of the first and second ports such that water flowing through the respective one of the first and second ports also flows through the respective filter element,

the first and second ports, the first and second filter elements, the collection of the concentrated contaminated water stream and the return stream being arranged such that, in the first direction, the return stream passes through the first filter element in a first filter direction to the first port and the concentrated contaminated water stream exits from the second port through the second filter element in a first filter direction and such that, in the second direction, the return stream passes through the second filter element in a second filter direction to the second port and the concentrated contaminated water stream exits from the first port through the first filter element in a second filter direction,

wherein the first and second filter elements include a filter screen formed of an electron deficient material, and

applying a voltage to the filter screen.

12. The method according to claim 11 wherein the voltage is DC or slowly alternating.

13. A method of treating raw contaminated water from a water supply comprising:

providing a separator housing having a first port and a second port;

providing in the separator housing at least one separator element arranged within the housing including a water permeable membrane with a characteristic of preventing contaminants in the raw water from passing therethrough, a product water conducting layer arranged adjacent the water permeable layer for receiving water passing through the water permeable layer, and a product water carrier duct connected to the water conducting layer for receiving water therefrom;

in a first direction, communicating the raw water from the water supply to the first port to pass over the membrane such that product water passes through the membrane leaving contaminants in the raw water to form a concentrated contaminated water stream and passing the stream to the second port;

in a second direction, communicating the raw water from the water supply to the second port to pass over the membrane such that product water passes through the membrane leaving contaminants in the raw water to form a concentrated contaminated water stream and passing the stream to the first port;

periodically reversing the direction between the first direction and the second direction;

providing a product water outlet port in the housing connected to the carrier duct for receiving product water therefrom;

collecting the concentrated contaminated water stream to form a return stream, extracting contaminants from the stream and returning at least some of the stream to the housing at said one of the first and second ports to pass again over the element;

providing a first and a second filter element, each arranged adjacent a respective one of the first and second ports such that water flowing through the respective one of the first and second ports also flows through the respective filter element;

the first and second ports, the first and second filter elements, the collection of the concentrated contaminated water stream and the return stream being arranged such that, in the first direction, the return stream passes through the first filter element in a first filter direction to the first port and the concentrated contaminated water stream exits from the second port through the second filter element in a first filter direction and such that, in the second direction, the return stream passes through the second filter element in a second filter direction to the second port and the concentrated contaminated water stream exits from the first port through the first filter element in a second filter direction,

wherein the first and second filter elements each comprise;

a tubular filter housing having first and second end caps;

a first port at one end cap;

a second port in the tubular housing;

a tubular filters screen mounted in the housing and attached to and carried by the end caps such that the first port communicates with the interior of the cylindrical filter screen and the second port communicates with an area outside the filter screen;

the filter screen comprising a plurality of longitudinally extending rods, end plates supporting the rods in parallel spaced relation and a fabric screen wrapped around the rods;

the rods including an outer set and an inner set;

the fabric screen being wrapped outside the outer rods and inside the inner rods so as to form a convoluted path,

wherein the inner set of rods lies on a first imaginary cylinder and the outer set of rods lies on a second imaginary cylinder larger in diameter than the first.