Thermal insulation vessel

• US 6,220,346 B1
• Filed: 05/29/1999
• Issued: 04/24/2001
• Est. Priority Date: 05/29/1999
• Status: Expired due to Fees

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Gissler, Robert W.
• Primary Examiner(s): NEUDER, WILLIAM P
• Application Number:
  US09/322,900
• Time in Patent Office: 696 Days
• Field of Search: 248/206.5, 248/309.4, 166/66.5, 166/57
• US Class Current: 166/57
• CPC Class Codes: E21B 36/003 Insulating arrangements
• CPC Class Codes: E21B 47/017 Protecting measuring instruments
• CPC Class Codes: F17C 2203/017 Magnetic means

Abstract

A thermal insulation vessel is provided that includes a first housing has a first internal cavity and an inner wall. A first plurality of magnets are coupled to the first housing and positioned proximate the inner wall in circumferentially spaced-apart relation. A second housing is positioned in the first internal cavity and has a second internal cavity and an outer wall. A second plurality of magnets is coupled to the second housing and positioned proximate the outer wall in circumferentially spaced-apart relation. The second plurality of magnets interacts with the first plurality of magnets to maintain a gap between the inner wall and the outer wall. The vessel may be used to thermally isolate components within or for use with various downhole tools. Magnetic levitation eliminates most and possibly all pathways for conductive heat transfer.

Claims

1. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first magnet coupled to the first housing;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second magnet coupled to the second housing, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall; and

a battery positioned in the second internal cavity.

2. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first magnet coupled to the first housing;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second magnet coupled to the second housing, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall,

the inner wall comprising a first plurality of facets.

3. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first magnet coupled to the first housing;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second magnet coupled to the second housing, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall,

the outer wall comprising a second plurality of facets.

4. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first magnet coupled to the first housing;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second magnet coupled to the second housing, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall,

the inner wall comprising a first plurality of facets and the outer wall comprising a second plurality of facets.

5. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first magnet coupled to the first housing;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second magnet coupled to the second housing, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall; and

a conductive heat transfer member positioned between the inner wall and outer wall and having a higher thermal conductivity along a longitudinal axis than an axis passing from the inner wall to the outer wall.

6. A downhole tool assembly, comprising:

a downhole tool; and

a thermal insulation vessel coupled to the downhole tool and having a first housing having a first internal cavity and an inner wall, a first magnetic structure coupled to the first housing, a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall, and a second magnetic structure coupled to the second housing, the second magnetic structure interacting with the first magnetic structure to maintain a gap between the inner wall and the outer wall.

7. The downhole tool assembly of claim 6, wherein the first magnetic structure comprises a first plurality of magnets coupled to the first housing and positioned proximate the inner wall in circumferentially spaced-apart relation, the first plurality of magnets interacting with the second magnetic structure to maintain the gap between the inner wall and the outer wall.

8. The downhole tool assembly of claim 7, wherein the second magnetic structure comprises a second plurality of magnets coupled to the second housing and positioned proximate the outer wall in circumferentially spaced-apart relation, the second plurality of magnets interacting with the first plurality of magnets to maintain the gap between the inner wall and the outer wall.

9. The downhole tool assembly of claim 8, wherein the first plurality of magnets and the second plurality of magnets have like magnetic poles facing each other.

10. The downhole tool assembly of claim 8, wherein the first plurality of magnets and the second plurality of magnets have opposite magnetic poles facing each other.

11. The downhole tool assembly of claim 8, wherein a first portion of the first plurality of magnets and a second portion of the second plurality of magnets have like magnetic poles facing each other, and a third portion of the first plurality of magnets and a fourth portion of the second plurality of magnets have opposite magnetic poles facing each other.

12. The downhole tool assembly of claim 6, wherein the first housing has a first end with a third magnet and a second end with a fourth magnet, and the second housing has a third end with a fifth magnet and a fourth end with a sixth magnet, the third and fifth magnets and the fourth and sixth magnets interacting to maintain a gap between the first end of the first housing and the third end of the second housing.

13. The downhole tool assembly of claim 6, comprising a battery positioned in the second internal cavity.

14. The downhole tool assembly of claim 6, wherein the inner wall comprises a first plurality of facets.

15. The downhole tool assembly of claim 6, wherein the outer wall comprises a second plurality of facets.

16. The downhole tool assembly of claim 6, wherein the inner wall comprises a first plurality of facets and the outer wall comprises a second plurality of facets.

17. The downhole tool assembly of claim 6, wherein the first housing is substantially evacuated.

18. The downhole tool assembly of claim 6, wherein the second housing is substantially evacuated.

19. The downhole tool assembly of claim 18, wherein the first housing is substantially evacuated.

20. The downhole tool assembly of claim 6, comprising a first inductive coupling coupled to the second housing.

21. The downhole tool assembly of claim 20, comprising a second inductive coupling coupled to the second housing.

22. The downhole tool assembly of claim 6, wherein the first magnet and the second magnet have like magnetic poles facing each other.

23. The downhole tool assembly of claim 6, wherein the first magnetic structure and the second magnetic structure have opposite magnetic poles facing each other.

24. The downhole tool assembly of claim 6, comprising a conductive heat transfer member positioned between the inner wall and outer wall and having a higher thermal conductivity along a longitudinal axis than an axis passing from the inner wall to the outer wall.

25. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first plurality of magnets coupled to the first housing and positioned proximate the inner wall in circumferentially spaced-apart relation;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second plurality of magnets coupled to the second housing and positioned proximate the outer wall in circumferentially spaced-apart relation, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall; and

a battery positioned in the second internal cavity.

26. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first plurality of magnets coupled to the first housing and positioned proximate the inner wall in circumferentially spaced-apart relation;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second plurality of magnets coupled to the second housing and positioned proximate the outer wall in circumferentially spaced-apart relation, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall,

the inner wall comprising a first plurality of facets.

27. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first plurality of magnets coupled to the first housing and positioned proximate the inner wall in circumferentially spaced-apart relation;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second plurality of magnets coupled to the second housing and positioned proximate the outer wall in circumferentially spaced-apart relation, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall,

the outer wall comprising a second plurality of facets.

28. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first plurality of magnets coupled to the first housing and positioned proximate the inner wall in circumferentially spaced-apart relation;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second plurality of magnets coupled to the second housing and positioned proximate the outer wall in circumferentially spaced-apart relation, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall,

the inner wall comprising a first plurality of facets and the outer wall comprises a second plurality of facets.

29. A thermal insulation vessel, comprising:

a first housing having a first internal cavity and an inner wall;

a first plurality of magnets coupled to the first housing and positioned proximate the inner wall in circumferentially spaced-apart relation;

a second housing positioned in the first internal cavity and having a second internal cavity and an outer wall;

a second plurality of magnets coupled to the second housing and positioned proximate the outer wall in circumferentially spaced-apart relation, the second magnet interacting with the first magnet to maintain a gap between the inner wall and the outer wall; and

a first inductive coupling coupled to the second housing.

30. The thermal insulation vessel of claim 29, comprising a second inductive coupling coupled to the second housing.

31. A method of thermally insulating a first component from a second component that is positioned in the first component, comprising:

magnetically levitating the second component within the first component to eliminate physical contact between the first and second components; and

providing the second component with a reflective outer surface, the reflective outer surface being provided by coating the component with a reflective material.

32. Apparatus for thermally insulating an electrical component, comprising:

a vessel;

a structure for supporting the electrical component, the structure being receivable within the vessel;

a system for levitating the structure within the vessel in a manner preventing physical contact between the structure and the vessel; and

an electrical circuit structure coupled to the electrical component.

33. The apparatus of claim 32 wherein the electrical circuit structure includes an inductive coupling structure.

34. Apparatus comprising:

a component to be thermally insulated;

a vessel in which the component is received; and

a system levitating the component within the vessel in a manner substantially preventing conductive heat transfer between the component and the vessel,

the component being a battery.

35. A downhole tool assembly, comprising:

a downhole tool; and

apparatus coupled to the downhole tool and including;

a vessel,

a component disposed within the vessel, and

a system levitating the component within the vessel.

36. The downhole tool assembly of claim 35 wherein the system includes:

a structure disposed within the vessel, carrying the component, and being levitated in a manner preventing physical contact between the structure and the vessel.

37. The downhole tool assembly of claim 36 wherein the structure is a housing within which the component is disposed.

38. The downhole tool assembly of claim 37 wherein at least one of the vessel and the housing is substantially evacuated.

39. The downhole tool assembly of claim 38 wherein each of the vessel and the housing is substantially evacuated.

40. The downhole tool assembly of claim 37 wherein the housing has a reflective outer surface.

41. The downhole tool assembly of claim 36 wherein the structure is magnetically levitated within the vessel.

42. The downhole tool assembly of claim 35 wherein the component is an electrical component.

43. A The downhole tool assembly of claim 42 wherein the component is a battery.

44. The downhole tool of claim 42 further comprising an inductive coupling structure operatively associated with the component.

45. The downhole tool assembly of claim 35 wherein the system magnetically levitates the component within the vessel.

46. A thermal insulation vessel comprising:

a first tubular housing formed from a nonmagnetic material and having a sidewall portion extending between closed opposite ends and having an inner side surface with a circumferentially spaced plurality of longitudinally extending depressions formed therein;

a second tubular housing formed from a nonmagnetic material and being adapted to receive an object to be thermally insulated, the second tubular housing being movably disposed within the first tubular housing in a longitudinally parallel relationship therewith and having a sidewall portion extending between closed opposite ends and having an outer side surface with a circumferentially spaced plurality of longitudinally extending depressions formed therein;

first and second pluralities of magnetic structures respectively carried in the depressions of the first and second tubular housings and magnetically maintaining between the first and second tubular housings a gap that laterally circumscribes the second tubular housing; and

end magnetic structures disposed on the opposite ends of the first and second tubular housings and magnetically maintaining within the first tubular housing gaps between facing end portions of the first and second tubular housings.

47. The thermal insulation vessel of claim 46 wherein the interior of at least one of the first and second tubular housings is evacuated.

48. The thermal insulation vessel of claim 47 wherein the interiors of both the first and second tubular housings are evacuated.

49. The thermal insulation vessel of claim 46 further comprising a thermally conductive tubular heat transfer member coaxially positioned within the gap that laterally circumscribes the second tubular housing.

50. The thermal insulation vessel of claim 49 wherein the heat transfer member has a longitudinal thermal conductivity greater than its lateral thermal conductivity.

51. The thermal insulation vessel of claim 46 wherein:

the inner side surface of the first tubular housing and the outer side surface of the second tubular housing have circular shaped, and

the first and second pluralities of magnetic structures have arcuate cross-sections.

52. The thermal insulation vessel of claim 46 wherein:

the inner side surface of the first tubular housing and the outer side surface of the second tubular housing have polygonal shaped defined by flat surface portions,

the circumferentially spaced pluralities of depressions are disposed in the flat surface portions, and

the first and second pluralities of magnetic structures have rectangular cross-sections.

53. The thermal insulation vessel of claim 46 wherein the first and second pluralities of magnetic structures are circumferentially offset from one another.

54. The thermal insulation vessel of claim 46 wherein the first and second pluralities of magnetic structures are circumferentially aligned with one another.

55. The thermal insulation vessel of claim 46 wherein the first and second pluralities of magnetic structures have like magnetic poles facing each other.

56. The thermal insulation vessel of claim 46 wherein the first and second pluralities of magnetic structures have opposite magnetic poles facing each other.

57. The thermal insulation vessel of claim 46 wherein first portions of the first and second pluralities of magnetic structures have like magnetic poles facing each other and second portions of the first and second pluralities of magnetic structures have opposite magnetic poles facing each other.