Jump start battery pack and enclosure therefor

• US 6,222,342 B1
• Filed: 07/28/2000
• Issued: 04/24/2001
• Est. Priority Date: 07/28/2000
• Status: Expired due to Term

• Current Assignee: Snap-On Technologies Incorporated (Snap-On Incorporated)
• Original Assignee: Snap-On Technologies Incorporated (Snap-On Incorporated)
• Inventors: Eggert, Daniel M., Crass, Matthew M., Becker, Thomas P., Mowry, Michael R.
• Primary Examiner(s): Riley, Shawn
• Assistant Examiner(s): TOATLEY, GREGORY J
• Application Number:
  US09/628,095
• Time in Patent Office: 270 Days
• Field of Search: 320/103, 320/104, 320/105, 320/112, D13/DIG.34, D13/103, D13/107, D13/109, 307/64, 307/66, 429/170, 439/500, 607/21
• US Class Current: 320/105
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries

Abstract

A portable battery jump start unit includes a portable, plastic, clamshell-type housing including a box-like open-top base and a box-like, open-bottom cover hingedly connected together for movement between open and closed conditions. A lead-acid battery is disposed in the housing, along with a state-of-charge monitoring circuit connected to the battery terminals and including a visible indicator viewable through an aperture in the housing. Cables are connected to the battery terminals and respectively extend through openings formed by cooperating notches in the mating edges of the base and cover, the cables respectively having clamp connectors at their distal ends which can be clamped onto posts projecting laterally outwardly from the sides of the base. A charger jack in the base is connected to the battery terminals for receiving a charger connector.

Claims

1. A portable battery jump start unit comprising:

a portable clamshell-type housing having a base and a cover hingedly connected together for movement between open and closed conditions and cooperating to define an interior space,

a battery disposed in the interior space and having terminals,

two cable openings in the housing,

two cables respectively connected to the battery terminals and extending outwardly through the openings,

two clamp connectors respectively connected to distal ends of the cables outside the housing, and

a charger jack in the housing connected to the battery terminals and adapted for connection to an associated charger connector while the housing is in its closed condition.

2. The unit of claim 1, wherein the housing is formed of plastic.

3. The unit of claim 1, and further comprising two posts respectively projecting laterally outwardly from opposite sides of the housing.

4. The unit of claim 1, wherein the base has an upper edge and the cover has a lower edge, the upper edge having two spaced-apart substantially semi-cylindrical first recesses formed therein and the lower edge having two spaced-apart substantially semi-cylindrical second recesses formed therein, the second recesses respectively cooperating with the first recesses for forming the openings when the housing is in its closed condition.

5. The unit of claim 1, wherein one of the base and the cover includes keeper structure and the other includes latch structure releasably engageable with the keeper structure for retaining the housing in its closed condition.

6. The unit of claim 1, wherein the jack is disposed in the base.

7. The unit of claim 1, wherein the battery is a lead-acid battery.

8. The unit of claim 1, and further comprising monitoring circuitry including a printed-circuit board disposed in the interior space and connected to the battery terminals and including a visible indicator, and a first aperture in the housing disposed for viewing the indicator therethrough.

9. The unit of claim 8, wherein the monitoring circuitry includes a state-of-charge monitor.

10. The unit of claim 9, wherein the state-of-charge monitor includes a low voltage detection circuit and an over-voltage detection circuit.

11. The unit of claim 10, wherein the monitoring circuitry, includes a timer for periodically activating the state-of-charge monitor.

12. The unit of claim 8, wherein the visible indicator is a light-emitting diode.

13. The unit of claim 8, wherein the monitoring circuitry includes an audible indicator, and a second aperture in the housing disposed to facilitate hearing the audible alert.

14. A housing for a portable jump start unit comprising:

a box-like open-top base,

a box-like open-bottom cover hingedly connected to the base for movement between open and closed conditions in a clamshell-type fashion for cooperation with the base to define an interior space,

two openings in the housing dimensioned to permit cables to be disposed therethrough, and

two posts carried by the housing and projecting outwardly therefrom.

15. The housing of claim 14, wherein each of the base and the cover is formed of plastic.

16. The housing of claim 14, wherein the posts are respectively disposed at opposite ends of the base.

17. The housing of claim 14, wherein the openings are respectively disposed at opposite ends of the housing.

18. The housing of claim 17, wherein the base has an upper edge and the cover has a lower edge, the upper edge having two spaced-apart substantially semi-cylindrical first recesses formed therein and the lower edge having two spaced-apart substantially semi-cylindrical second recesses formed therein, the second recesses respectively cooperating with the first recesses for forming the openings when the housing is in its closed condition.

19. The housing of claim 14, wherein one of the base and the cover includes keeper structure and the other includes latch structure releasably engageable with the keeper structure for retaining the housing in its closed condition.

20. The housing of claim 14, wherein the jack is disposed in a forward portion of the base.

21. The housing of claim 14, and further comprising a handle disposed on the base and projecting forwardly therefrom.