Hinge mechanism and window cover system

• US 6,223,804 B1
• Filed: 05/13/1998
• Issued: 05/01/2001
• Est. Priority Date: 05/13/1998
• Status: Expired due to Fees

• Current Assignee: Andrew J. Toti
• Original Assignee: Andrew J. Toti
• Inventors: Toti, Andrew J.
• Primary Examiner(s): Johnson, Blair M.
• Application Number:
  US09/078,427
• Time in Patent Office: 1,084 Days
• Field of Search: 160/199, 160/89, 160/84.04, 160/126, 160/206, 160/233, 160/234, 160/235, 160/168.1 V, 160/170.1 V
• US Class Current: 160/199
• CPC Class Codes: E05D 1/04 with guide members shaped as circular arcs
• CPC Class Codes: E05D 15/26 for folding wings
• CPC Class Codes: E05Y 2900/132 Doors
• CPC Class Codes: E06B 9/36 with vertical lamellae ; Supporting rails therefor
• CPC Class Codes: E06B 9/386 Details of lamellae

Abstract

A hinge for assembling window covers is disclosed, along with associated window cover systems, including single blind systems and dual blind systems.

Claims

1. A window cover system, comprising:

a traverse track;

a plurality of carriers or trolleys suspended from the track;

a blind comprising an array of vertically oriented slats suspended from the carriers for opening and closing traversing movement along the track; and

first and second hinges alternatingly joining adjacent slats longitudinally along at least a first longitudinal section of the slats;

the first hinge comprising a first hinge member extending longitudinally along a first edge of a first of the adjacent slats, the first hinge member having a generally c-shaped cross-section in the plane transverse to the length of the first slat and a second mating hinge member extending longitudinally along a first edge of the second of the adjacent slats, said second hinge member having a generally c-shaped cross-section in the plane transverse to the length of the second slat, said hinge members further comprising first, second and third sections, the first and second sections having different radii and the third section being generally straight and defining an opening adjacent the first section, such that the hinge pivots over a wide arc and at one limit of pivotal movement the inner surface of the first hinge member is captured against the inner surface of the second hinge member and at the opposite limit of pivotal movement the outside surface of the first hinge member is captured against the inner surface of the second hinge member; and

the second hinge comprising a hollow stabilizer member elongated vertically in the plane of the blind and a head comprising a plurality of hinge socket members, including at least a pair of hinge socket members on opposite sides of the head; and

the slats on opposite sides of and adjacent the opposite side hinge socket members having head sections extending along the edges of said opposite side slats adjacent to and captured by said opposite side hinge socket members.

2. A window cover system, comprising:

a traverse track;

a plurality of carriers or trolleys suspended from the track;

a blind comprising an array of vertically oriented blind slats suspended from the carriers for opening and closing traversing movement along the track, each blind slat having a first c-shaped slat hinge member formed along one edge thereof; and

at least one spacer device extending horizontally along the array of blind slats, the spacer device comprising a plurality of relatively short spacer slats of lesser height than the blind slats, vertically oriented side-by-side, and first and second spacer hinge mechanisms alternatingly joining adjacent binder slats;

the first spacer hinge mechanism comprising a first generally c-shaped spacer hinge member extending along the length of a first of the adjacent spacer slats and a second mating generally c-shaped spacer hinge member extending along the length of the second of the adjacent spacer slats;

said spacer hinge members further comprising first, second and third sections, the first and second sections having different radii and the third section being generally straight and defining an opening adjacent the first section, such that the spacer hinge pivots over a wide arc and at one limit of pivotal movement the inner surface of the first hinge member is captured against the inner surface of the second hinge member and at the opposite limit of pivotal movement the outside surface of the first hinge member is captured against the inner surface of the second hinge member;

the second hinge mechanism comprising an elongated stabilizer member elongated vertically in the plane of the blind and a head comprising a plurality of hinge members, including a c-shaped head hinge member formed along one edge thereof adjacent the slat blind and at least a pair of hinge socket members on opposite sides of the head for receiving the enlarged heads along the outside edges of the spacer pairs;

the spacer pairs having opposite side, end edges comprising enlarged heads; and

the head of the second hinge mechanism further comprising a c-shaped hinge member extending longitudinally along the stabilizer member;

the c-shaped hinge member further comprising first, second and third sections, the first and second sections having different radii and the third section being generally straight and defining an opening adjacent the first section for receiving the c-shaped slat hinge member of an associated blind slat.

3. The window cover system of claim 2, wherein the hinge extends along substantially the entire vertical length of the blind.

4. The window cover system of claim 2, wherein the hinge extends along at least one section along the vertical length of the blind.

5. The window cover system of claim 2, further comprising a plurality of said horizontally extending spacer devices, mounted at spaced vertical positions along the blind.

6. The window cover system of claim 2, further comprising a plurality of retainer caps each positioned at the end of a head of an associated stabilizer member, and means joining the retainer cap to the stabilizer member.

7. A dual blind window cover system, comprising:

a traverse track;

a plurality of carriers or trolleys captured within and suspended from the track;

a first blind comprising a plurality of vertically oriented blind slats suspended from the carriers for opening and closing traversing movement of a free end of the first blind along the track, each blind slat having an enlarged head formed along one edge thereof;

a plurality of hinge mechanisms, each comprising (a) a stabilizer member elongated vertically in the plane of the blinds and (b) at least a first c-shaped hinge member extending longitudinally along the stabilizer member;

the c-shaped hinge member comprising first, second and third sections, the first and second sections having different radii and the third section being generally straight and defining an opening adjacent the first section for pivotally capturing the head of an associated blind slat; and

a pleated blind comprising vertically oriented pleats, and means fastening the pleats to the stabilizer members, whereby a free end of the pleated blind moves in unison with the first blind.

8. The dual blind window cover system of claim 7, wherein the enlarged head of the blind slats comprises:

a second generally c-shaped hinge member extending longitudinally along the length of the blind slat, said second hinge member comprising first, second and third sections, the first and second sections having different radii and the third section being generally straight and defining an opening adjacent the first section; and

wherein

the first hinge member and the second hinge member are of a size such that the first hinge member captures the second hinge member for pivotal movement within the first hinge member, pivotally capturing the associated slat blind to the hinge mechanism such that the hinge mechanism and the slat pivot over a wide arc and at one limit of pivotal movement the inner surface of the male hinge member is captured against the inner surface of the female hinge member and at the opposite limit of pivotal movement the outside surface of the male hinge member is captured against the inner surface of the female hinge member.

9. The dual blind window cover system of claim 8, wherein the pleats of the vertical pleated blind are folded pleats.

10. The dual blind window cover system of claim 9, wherein the fastening means comprise longitudinal tabs along the pleats and slits in the stabilizer members for capturing the tabs.

11. The dual blind window cover system of claim 9, wherein the stabilizer members include longitudinal channels and the fastening means comprise longitudinal beads capturing the pleats to the channels.

12. The dual blind window cover system of claim 8, wherein the pleats of the vertical pleated blind are roll pleats.

13. The dual blind window cover system of claim 12, wherein the fastening means comprise rivets attaching the pleats to the stabilizer members.

14. The dual blind window cover system of claim 12, wherein the fastening means comprise longitudinal beads capturing the pleats to channels formed along the stabilizer members.

15. The dual blind window cover system of claim 14, wherein the stabilizer members comprise longitudinal channels on opposite sides thereof and the roll blind comprises separate vertically elongated panels having opposite longitudinal edges, the panels having beads formed along opposite longitudinal edges, and the beads being captured in the channels of the adjacent stabilizer members.

16. The dual blind window cover system of any of claims 7-15,

wherein the traverse track comprises two horizontal tracks extending along the length of travel of the blinds and located one in front of the other;

wherein each carrier comprises at least one wheel rotatably captured within one of the horizontal tracks for traversing the slat blind along the traverse track; and

further comprising a plurality of stiffeners, individual stiffeners comprising a member having a lower leg and an upper leg joined to the lower leg and extending upward at an angle to the vertical;

a wheel mounted to the upper leg spaced vertically and horizontally from the lower leg and captured within the second of the horizontal tracks; and

means attaching the lower leg to the stabilizer member, whereby the stiffeners tend to align the blinds, and the stabilizer members, stiffeners and blinds move in unison along the traverse track.

17. The dual blind window cover system of any of claims 7-15,

wherein the traverse track comprises two horizontal tracks extending along the length of travel of the blinds and located one in front of the other;

wherein each carrier comprises at least one wheel rotatably captured within one of the horizontal tracks for traversing the slat blind along the traverse track;

further comprising a plurality of first stiffeners mounted to stabilizer members intermediate the ends of the blinds;

individual stiffeners comprising a member having a lower leg and an upper leg joined to the lower leg and extending upward at an angle to the vertical;

a wheel mounted to the upper leg spaced vertically and horizontally from the lower leg and captured within the second of the horizontal tracks; and

means attaching the lower leg to the stabilizer member; and

further comprising a second stiffener mounted to a stabilizer member at the free end of the blinds, comprising

a first generally vertical member having a wheel mounted thereto spaced vertically from the associated stabilizer member and captured within the second of the tracks; and

means attaching the first member to the associated stabilizer member; and

a second angled member comprising;

a lower leg;

means attaching the lower leg to the associated stabilizer member;

an upper leg joined to the lower leg and extending upward at an angle to the vertical; and

a wheel mounted to the upper leg thereof, captured within the second of the horizontal tracks and spaced horizontally from the first member wheel, whereby the stiffeners tend to align the blinds, and the stabilizer members, stiffeners and blinds move in unison along the traverse track.

18. The dual blind window cover system of any of claims 7-15,

wherein the traverse track comprises three horizontal tracks extending along the length of travel of the blinds with a first track located behind the second and third tracks and the second and third tracks in an under and over relationship;

wherein each carrier comprises at least one wheel rotatably captured within said first track for traversing the slat blind along the traverse track; and

further comprising a plurality of stiffeners mounted to selected stabilizer members, individual stiffeners comprising;

a first generally vertical member having a wheel mounted thereto spaced vertically from the associated stabilizer member and captured within the second of the three horizontal tracks; and

means attaching the first member to the associated stabilizer member; and

a second angled member comprising;

a lower leg;

means attaching the lower leg to the associated stabilizer member;

an upper leg joined to the lower leg and extending upward at an angle to the vertical; and

a wheel mounted to the upper leg thereof, captured within the third of the horizontal tracks and spaced vertically and horizontally from the first member wheel, whereby the stiffeners tend to align the blinds, and the stabilizer members, stiffeners and blinds move in unison along the traverse track.

19. A hinge mechanism, comprising:

a first elongated hinge member having a generally c-shaped cross-section in the plane transverse to the length of the first hinge member; and

a second elongated hinge member having a mating generally c-shaped cross-section in the plane transverse to the length of the second hinge member;

the first and second hinge members each comprising first, second and third sections in the transverse plane;

the first and second sections being curved;

the orientation of the curvature of the first section of the second hinge member being opposite the orientation of the curvature of the first and second sections of the first hinge member and of the second section of the second hinge member; and

the relative dimensions of the radii r_xy associated with the first and second sections being r₁₁>

r₂₂>

r₁₂>

r₂₁, wherein x=1, 2 represents the first and second sections, and y=1, 2 represents the first and second hinge members;

the third section being a generally straight lip and defining an opening adjacent the first section; and

whereby at one limit of pivotal movement of the hinge the inner surface of the first hinge member is captured against the inner surface including the lip of the second hinge member and at the opposite limit of pivotal movement the outside surface of the first hinge member is captured against the inner surface including the lip of the second hinge member.

20. The binge mechanism of claim 19, the hinge members providing approximately 180°

of rotation thereof between the limits of pivotal movement.

21. The hinge mechanism of claim 19, wherein the relative dimensions of the radii r₁₁, r₂₂, r₁₂, and r₂₁ are, respectively, 0.437, 0.148, 0.131, and 0.097.

22. A hinge mechanism, comprising:

a first relatively small hinge member having a generally c-shaped configuration of relatively small dimension in a plane transverse to the length of the first hinge member; and

a second relatively large hinge member adapted for receiving and mating with the relatively small first hinge member, the relatively large second hinge member having a generally c-shaped configuration of relatively large dimension in the plane transverse to the length of the second hinge member;

the first and second hinge members each comprising first, second and third sections in the transverse plane, the first and second sections of each hinge member having substantially continuous, different radii and the third section of each hinge member being a substantially planar lip;

the first section, the second section and the third, lip section of the relatively small first hinge member each have first and second ends, the first section joined at the first end thereof to the first end of the second section and the second section having the second end thereof joined to the first end of the third, lip section;

the first section, the second section and the third, lip section forming an associated generally c-configured cavity; and

the first section and the third, lip section defining an opening therebetween into the associated cavity;

the first section, the second section and the third, lip section of the relatively large second hinge member each having first and second ends, the first section joined at the first end thereof to the first end of the second section and the second section having the second end thereof joined to the first end of the third, lip section;

the first section, the second section and the third, lip section forming an associated generally c-configured cavity with the ends of the associated cavity being defined by the second end of the first section and the second end of the third, lip section; and

the second end of the first section and the second end of the third, lip section defining an opening therebetween into the associated cavity;

the first section of the relatively large second hinge member being substantially entirely within and protruding into the cavity thereof for engaging the first section of the relatively small first hinge member as the hinge members pivot from a first limit of pivotal movement toward a second limit of pivotal movement, thereby shifting the outside surface of the relatively small first hinge member against the inner surface including the third, lip section of the relatively large second hinge member and capturing the relatively small first hinge member within the relatively large second hinge member.

23. The hinge mechanism of claim 22, wherein the first and second limits of pivotal movement are spaced apart approximately 180 degrees.

24. A hinge mechanism, comprising:

a first relatively small hinge member having a generally c-shaped configuration of relatively small dimension in a plane transverse to the length of the first hinge member; and

a second relatively large hinge member adapted for receiving and mating with the relatively small first hinge member, the relatively large second hinge member having a generally c-shaped configuration of relatively large dimension in the plane transverse to the length of the second hinge member;

the first and second hinge members each comprising first, second and third sections in the transverse plane, the first and second sections of each hinge member having substantially continuous, different radii and the third section of each hinge member being a substantially planar lip;

the first section, the second section and the third, lip section of the relatively small first hinge member each have first and second ends, the first section joined at the first end thereof to the first end of the second section and the second section having the second end thereof joined to the first end of the third, lip section;

the first section, the second section and the third, lip section forming an associated generally c-configured cavity; and

the second end of the third, lip section and a point intermediate the ends of the first section defining an opening therebetween into the associated cavity;

the first section, the second section and the third, lip section of the relatively large second hinge member each having first and second ends, the first section joined at the first end thereof to the first end of the second section and the second section having the second end thereof joined to the first end of the third, lip section;

the first section, the second section and the third;

lip section forming an associated generally c-configured cavity with the ends of the associated cavity being defined by the second end of the first section and the second end of the third, lip section; and

the second end of the first section and the second end of the third, lip section defining an opening therebetween into the associated cavity;

the first section of the relatively large second hinge member being substantially entirely within and protruding into the cavity thereof for engaging the first section of the relatively small first hinge member as the hinge members pivot from a first limit of pivotal movement toward a second limit of pivotal movement, thereby shifting the outside surface of the relatively small first hinge member against the inner surface including the third, lip section of the relatively large second hinge member and capturing the relatively small first hinge member within the relatively large second hinge member.

25. The hinge mechanism of claim 24, wherein the first and second limits of pivotal movement are spaced apart approximately 180 degrees.

26. A window cover system, comprising:

a traverse track;

a plurality of carriers captured by the track for traversing along the track;

an array of slats mounted to and suspended from the carriers for opening and closing traversing movement along the track; and

a plurality of hinges longitudinally joining the slats;

the hinges further comprising a first relatively small hinge member having a generally c-shaped configuration of relatively small dimension in a plane transverse to the length of the hinge, and the first hinge member extending along at least a section of the length of a first of a pair of adjacent slats; and

a second relatively large hinge member adapted for receiving and mating with the first hinge member, the second hinge member having a generally c-shaped configuration of relatively large dimension in the transverse plane, and the second hinge member extending along at least a section of the length of the second of the pair of adjacent slats;

the first and second hinge members each comprising first, second and third sections in the transverse plane, the first and second sections of each hinge member having substantially continuous, different radii and the third section of each hinge member being a substantially planar lip;

the first section, the second section and the third, lip section of the relatively small first hinge member each have first and second ends, the first section joined at the first end thereof to the first end of the second section and the second section having the second end thereof joined to the first end of the third, lip section;

the first section, the second section and the third, lip section forming an associated generally c-configured cavity; and

the first section and the third, lip section defining an opening therebetween into the associated cavity;

the first section, the second section and the third, lip section of the relatively large second hinge member each having first and second ends, the first section joined at the first end thereof to the first end of the second section and the second section having the second end thereof joined to the first end of the third, lip section;

the first section, the second section and the third, lip section forming an associated generally c-configured cavity with the ends of the associated cavity being defined by the second end of the first section and the second end of the third, lip section; and

the second end of the first section and the second end of the third, lip section defining an opening therebetween into the associated cavity;

the first section of the relatively large second hinge member being substantially entirely within and protruding into the cavity thereof for engaging the first section of the relatively small first hinge member as the hinge members pivot from a first limit of pivotal movement toward a second limit of pivotal movement, thereby shifting the outside surface of the relatively small first hinge member against the inner surface including the third, lip section of the relatively large second hinge member and capturing the relatively small first hinge member within the relatively large second hinge member.

27. The window cover system of claim 26, wherein the first and second hinge members extend along substantially the length of the associated pair of slats.