Scrub dispensing cabinet

• US 6,223,934 B1
• Filed: 01/18/2000
• Issued: 05/01/2001
• Est. Priority Date: 01/18/2000
• Status: Expired due to Fees

• Current Assignee: S&S X-Ray Products Inc.
• Original Assignee: S&S X-Ray Products Inc.
• Inventors: Shoenfeld, Norman A.
• Primary Examiner(s): Bollinger, David H.
• Application Number:
  US09/483,961
• Time in Patent Office: 469 Days
• Field of Search: 221/71, 221/70, 221/72, 221/25, 221/130, 221/287, 221/197
• US Class Current: 221/71
• CPC Class Codes: G07F 11/68 in which the articles are torn or severed from strips or sheets

Abstract

A scrubs dispenser cabinet dispenses garment tops and bottoms to customers in a plurality of sizes. A cabinet housing has a dispense port at a convenient location on the front. A pair of reels within the housing have a first web belt wound onto them and the belt has pockets or compartments along its length. These compartments are adapted to be loaded with scrub tops. The belt passes over idlers along a path so that the compartments on the first belt align with the dispense port as the belt unwinds from one reel and winds onto the other. Another pair of reels has a second web belt, the second belt similarly having compartments, here adapted to be loaded with said scrub bottoms. The second belt also moves on a path that aligns the compartments with said dispense port as the belt unwinds from one of the reels and winds onto the other. When a customer selects scrubs of a preferred size, the reels turn to move the belt to the nearest scrubs compartment of the selected size, which will not result in overloading either of the associated reels. The dispenser cabinet can be loaded according to the expected usage patterns to minimize the waiting or process time when a given scrub size is selected. The scrub tops and bottoms can be dispensed independently.

Claims

1. Dispensing cabinet for dispensing articles, comprising a cabinet housing having a dispense port through which one of said articles can be dispensed to a customer;

wherein said dispense port comprises a door in a front of the cabinet that opens to permit the customer to remove the article;

first and second reels disposed within said housing;

a web belt wound onto said first and second reels, said belt including a plurality of compartments carried thereon at intervals over its length, wherein the compartments are adapted to be loaded with said articles;

means within said cabinet defining a path for said belt between said reels such that the compartments on said belt align with said dispense port as the belt unwinds from one of the reels and winds onto the other of the reels;

drive means for turning said reels to move said belt past said dispense port; and

control means coupled to said drive means for controlling the turning of said reels to select one of the compartments of said belt and move the belt to align such selected compartment with said dispense port.

2. Dispensing cabinet according to claim 1 wherein said first and second reels and said belt are situated in a cassette which can be removed from said cabinet so that the compartments can be loaded at a station remote from said cabinet.

3. Dispensing cabinet for dispensing articles, comprising a cabinet housing having a dispense port through which one of said articles can be dispensed to a customer;

first and second reels disposed within said housing;

a web belt wound onto said first and second reels, said belt including a plurality of compartments carried thereon at intervals over its length, wherein the compartments are adapted to be loaded with said articles;

means within said cabinet defining a path for said belt between said reels such that the compartments on said belt align with said dispense port as the belt unwinds from one of the reels and winds onto the other of the reels;

drive means for turning said reels to move said belt past said dispense port; and

control means coupled to said drive means for controlling the turning of said reels to select one of the compartments of said belt and move the belt to align such selected compartment with said dispense port;

wherein when said compartments on said belt have been loaded with said articles, a first end portion of said belt is wound onto said first reel, a second end portion of said belt is wound onto said second reel, and a middle portion thereof extends between the reels, and said control means is operative at commencement of dispensing to select initially a compartment at said middle portion of said belt.

4. Dispensing cabinet for dispensing articles, comprising a cabinet housing having a dispense port through which one of said articles can be dispensed to a customer;

first and second reels disposed within said housing;

a web belt wound onto said first and second reels, said belt including a plurality of compartments carried thereon at intervals over its length, wherein the compartments are adapted to be loaded with said articles;

means within said cabinet defining a path for said belt between said reels such that the compartments on said belt align with said dispense port as the belt unwinds from one of the reels and winds onto the other of the reels;

drive means for turning said reels to move said belt past said dispense port; and

control means coupled to said drive means for controlling the turning of said reels to select one of the compartments of said belt and move the belt to align such selected compartment with said dispense port;

wherein said compartments are adapted to hold soft, pliant articles such that the articles can be compressed as the web belt is wound upon one of said reels.

5. Dispensing cabinet for dispensing articles, comprising a cabinet housing having a dispense port through which one of said articles can be dispensed to a customer;

first and second reels disposed within said housing;

a web belt wound onto said first and second reels, said belt including a plurality of compartments carried thereon at intervals over its length, wherein the compartments are adapted to be loaded with said articles;

means within said cabinet defining a path for said belt between said reels such that the compartments on said belt align with said dispense port as the belt unwinds from one of the reels and winds onto the other of the reels;

drive means for turning said reels to move said belt past said dispense port; and

control means coupled to said drive means for controlling the turning of said reels to select one of the compartments of said belt and move the belt to align such selected compartment with said dispense port; and

wherein said belt carries position-identifying coded indicia thereon to identify the location sequence position for each of said compartments on said belt, and further comprising detecting means sensitive to said coded indicia for identifying the location sequence of the compartment located at said dispensing port.

6. Garment dispenser for dispensing garment tops and bottoms each in a plurality of sizes, comprising a cabinet housing having a dispense port through which the garment tops and bottoms in respective desired sizes can be dispensed to a customer;

a first reel and a second reel disposed within said cabinet housing, a first web belt wound onto said first and second reels, said first belt including a plurality of compartments carried thereon at intervals over its length and wherein the compartments are adapted to be loaded with said garment tops;

first means within the cabinet housing defining a path for said first belt within said cabinet housing between said first and second reels so that the compartments on said first belt align with said dispense port as the belt unwinds from one of the first and second reels and winds onto the other of the reels;

a third reel and a fourth reel disposed within said cabinet housing;

a second web belt wound onto said third and fourth reels, said second belt including a plurality of compartments carried at intervals over its length and wherein the compartments are adapted to be loaded with said garment bottoms;

second means within the cabinet housing defining a path for said second belt within said cabinet housing between said third and fourth reels so that the compartments on said second belt align with said dispense port as the belt unwinds from one of the third and fourth reels and winds onto the other reel;

drive means for turning said reels to move said belts past said dispense port; and

control means coupled to said drive means for controlling the turning of said reels to select one of the compartments of one or both of said belts and to move one or both belts to align such selected compartment with said dispense port.

7. Garment dispenser according to claim 6 wherein said tops and said bottoms are each present in three or more sizes, and the tops are distributed by size in the compartments in the first belt according to a predetermined distribution scheme, and the bottoms are distributed by size in the compartments in the second belt according to a predetermined distribution scheme.

8. Garment dispenser according to claim 7, said control means tops being operative to identify for said customer a desired size of at least one of said garment top and said garment bottoms, and to move one or both of said first and second belts to a position at which said at least one of the tops and bottoms of said desired size is positioned at said dispensing port.

9. Garment dispenser according to claim 7 wherein when said compartments on said first and second belts are loaded with said tops and bottoms;

a first end portion of the first belt is wound onto said first reel, a second end portion of the first belt is wound onto said second reel, a middle portion of the first belt extends between the first and second reels, a first end portion of the second belt is wound onto said third reel, a second end portion of said second belt is wound onto said fourth reel, and a middle portion of the second belt extends between the third and fourth reels; and

said control means is operative at a commencement of dispensing of said tops and bottoms to select initially compartments on said middle portions of said first and second belts.

10. Garment dispenser according to claim 6 wherein said control means includes a keypad to permit said customer to select at least one of a top and bottom in the customer'"'"'s desired size.

11. Garment dispenser according to claim 6 wherein said control means includes a badge reader.

12. Garment dispenser according to claim 6 wherein said control means includes means for storing customer size information including garment top size and garment bottom size respectively for a plurality of customers.

13. A method of loading hospital scrubs into a scrub dispenser and dispensing the scrubs from the dispenser to customers, in which scrubs of three or more sizes are each carried in a respective compartment on a web belt that has a first end portion wound upon a first reel, a second end portion wound upon a second reel, and a middle portion that extends between said reels and passes a dispense port through which a hospital scrub of a desired size can be removed by a customer;

and in which control and drive means are operative to turn the first and second reels controllably to move the belt past said dispense port and halt the belt when a compartment containing a hospital scrub of the desired size is aligned with said dispense port;

the method comprising loading the scrubs according to a size distribution scheme into the compartments along the belt; and

each time a customer selects a scrub of a given size, moving said belt so that a nearby compartment containing such size scrub is aligned with said port.

14. The method of claim 13 wherein, after each scrub is dispensed, determining a new position of the belt such that the distance along the belt from such position to compartments holding scrubs of each respective size is kept to a short distance for each size of scrub, thus keeping dispense time to a minimum;

and moving the belt to said new position.

15. The method of claim 13 wherein each of said reels has a maximum capacity of a predetermined number of said compartments when loaded with said scrubs, and said belt is loaded with a number of scrubs exceeding that predetermined number, but less than the capacity of both said reels.

16. The method of claim 15 wherein said dispensing of the scrubs includes selecting a compartment on said belt containing a scrub of a desired size but which, when the belt with the filled compartments is wound onto the first or second reel to place such selected compartment at the dispensing port, will not exceed the capacity of such reel, and turning said reels to position said selected compartment at said dispensing port.

17. The method of claim 13 wherein the belt is configured into a plurality of sectors with a predetermined number of compartments in each such sector, and wherein said loading includes filling the compartments in each sector according to a predetermined size distribution scheme.

18. The method of claim 13 comprising recording data including the sequence in which the scrubs of the respective sizes are dispensed to customers from the scrub dispenser, and reloading scrubs of the respective sizes into the compartments on said belt according to said recorded data.

19. The method of claim 13 wherein a predetermined number of customers are expected for each of said sizes of scrubs, and the method including computing probabilities of each of said sizes being selected by and dispensed to a subsequent customer, and turning said reels to position said belt such that the distance to a compartment that holds a size scrub most likely to be next selected is kept to a minimum.

20. The method of claim 19 comprising recomputing said probabilities after each dispensing of a scrub to a customer by accounting for the scrub sizes that have already been selected.