Device for positioning an ink jet print head and a cleaning and sealing device

• US 6,224,187 B1
• Filed: 06/18/1998
• Issued: 05/01/2001
• Est. Priority Date: 06/18/1997
• Status: Expired due to Fees

• Current Assignee: Digital Graphics Incorporation
• Original Assignee: Francotyp-Postalia GmbH (Francotyp-Postalia Holding AG)
• Inventors: Muhl, Wolfgang, Muller, Ralf, Inten, Wolfgang Von
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Vo, Anh T. N.
• Application Number:
  US09/099,473
• Time in Patent Office: 1,048 Days
• Field of Search: 347/32, 347/30, 347/29, 347/33
• US Class Current: 347/32
• CPC Class Codes: B41J 2/16588 Print heads movable towards the cleaning unit

Abstract

A device for positioning an ink jet print head and a cleaning and sealing device may be used in a postage meter and/or addressing machine for print media guided along a printing window in a guide plate by a transport device. In order to improve printing quality, the print head stationarily disposed behind the guide plate and the printing window is adjustable out of a printing position to be set in a defined way, into a cleaning and/or a sealing position and back again, and a cleaning and sealing device adapted to the print head can be coupled to the print head in a positionally accurate and functionally appropriate manner. The print head is pivotably secured and the cleaning and sealing device is disposed behind the guide plate, but linearly adjustably toward and away from the print head. A common gear for adjustment of the print head and the cleaning and sealing device is driven by a motor running in only one direction of rotation. The print head, the cleaning and sealing device, the gear and the motor are combined into a compact structural group secured adjustably to the transport device.

Claims

1. An apparatus for printing on print media comprising:

a guide plate with a printing window;

an ink jet print head disposed stationarily behind said guide plate in said printing window when in a printing position;

a cleaning and sealing device behind said guide plate;

a transport device guiding print media resting on said guide plate;

a common gear pivoting said ink jet print head out of said printing position, into a non-printing position and back again, and said common gear adjusting said cleaning and sealing device behind said guide plate toward and away from said ink jet print head, said non-printing position chosen from the group consisting of a cleaning position and a sealing position; and

a motor running in only one direction of rotation for driving said common gear to adjust said ink jet print head and said cleaning and sealing device.

2. The device according to claim 1, including a common frame, the ink jet print head, the cleaning and sealing device, said common gear and said motor secured in said common frame and combined into a compact structural group adjustably secured to the transport device.

3. The device according to claim 1, wherein the apparatus is at least one of a postage meter and an addressing machine.

4. The device according to claim 2, wherein:

the guide plate is inclined past the vertical;

the ink jet print head is pivotable by more than 90°

out of the printing position, into the cleaning position and back again; and

the cleaning and sealing device is disposed in a linearly height-adjustable manner below the ink jet print head.

5. The device according to claim 4, including:

a shaft rotatably supported in said frame, the ink jet print head secured to said shaft; and

a carrier for the transport device, said frame pivotably secured within an adjusting range on said carrier.

6. The device according to claim 5, including:

a rigid support shaft and a rotationally movable, resiliently adjustable adjusting element disposed on said frame;

said support shaft and said adjusting element connecting said frame to said carrier;

said support shaft thrust into a bore in said carrier and resiliently locked; and

said adjusting element rotatable about said support shaft within a tolerance range.

7. The device according to claim 5, wherein:

the cleaning and sealing device includes a sealing cap, a wiper lip, a suction pump, a waste ink tank, a frame for fastening to said common frame, and two vertically disposed columns secured in said frame; and

said sealing cap, said wiper lip and said suction pump are guided adjustably in height between said two vertically disposed columns.

8. The device according to claim 7, including an adjustable stop, the ink jet print head supported rotatably and resiliently against said adjustable stop;

and said sealing cap supported resiliently and floatingly.

9. The device according to claim 7, including guide shafts secured to the outside of and parallel to said sealing cap,

said wiper lip linearly adjustably supported on said guide shafts.

10. The device according to claim 9, wherein said wiper lip has a housing, and a spindle drive for adjusting said wiper lip includes:

a threaded bush inserted into said wiper lip housing;

a motor;

a spur gear driven by said motor; and

a threaded rod rotatably secured to said sealing cap adjacent and parallel to one of said guide shafts, said threaded rod having one side coupled to said spur gear and another side on which said threaded bush is seated.

11. The device according to claim 4, wherein said gear for adjusting the ink jet print head and the cleaning and sealing device is constructed substantially as a Maltese cross gear including:

a spur gear coupled directly to said motor;

one double-jointed connection from said spur gear to the ink jet print head;

another double-jointed connection from said spur gear to the cleaning and sealing device;

an evaluation and control circuit;

two photosensors connected to said evaluation and control circuit; and

a slotted disk coupled with said gear for scanning said two photosensors.

12. The device according to claim 11, wherein:

said motor has a shaft with an extension;

said double-jointed connections have first cranks; and

said spur gear includes;

a worm seated on said extension;

first and second shafts;

a worm wheel and a small gear wheel jointly seated on said first shaft, with said worm wheel meshing with said worm;

a large gear wheel seated on said second shaft and meshing with said small gear wheel;

first and second cam disks having the same profile and a slightly different diameter, and a toothed quadrant wheel having the same outer diameter as said second cam disk and aligned with said first and second cam disks on said second shaft downstream of said large gear wheel;

a flange disk for said slotted disk, said flange disk and said slotted disk seated on said second shaft;

third and fourth shafts;

one first and one second pinion and said first crank of said one double-jointed connection to the ink jet print head jointly seated on said third shaft, said first pinion meshing with said first cam disk, and said second pinion meshing with said second cam disk and said toothed quadrant wheel, in a play-free connection; and

another first and another second pinion and said first crank of said other double-jointed connection to the cleaning and sealing device jointly seated on said fourth shaft, said first pinion meshing with said first cam disk, and said second pinion meshing with said second cam disk and said toothed quadrant wheel, in a play-free connection.

13. The device according to claim 12, wherein said one double-jointed connection of said spur gear to the ink jet print head includes said first crank having one end rigidly joined to said third shaft and another end, a first articulated shaft rotationally movably joined to said other end of said first crank, a rod having one end rotationally movably seated on said first articulated shaft and another end, a second articulated shaft rotationally movably connected to said other end of said rod, and a second crank having one end rigidly connected to said second articulated shaft.

14. The device according to claim 12, wherein said other double-jointed connection of said spur gear to the cleaning and sealing device includes said first crank having one end rigidly joined to said fourth shaft and another end, a first articulated shaft rotationally movably joined to said other end of said first crank, a rod having one end rotationally movably seated on said first articulated shaft and another end, a second articulated shaft rotationally movably connected to said other end of said rod, and a second crank having one end rigidly connected to said second articulated shaft.

15. The device according to claim 13, including:

another shaft rotatably supported in said frame, the ink jet print head secured to said other shaft;

p1 said second crank having another end rotationally movably secured to said other shaft and having a fixed stop and an adjustable stop;

the ink jet print head resiliently pivotable between said stops, the ink jet print head resting force-lockingly on said adjustable stop; and

said stops having a spacing defining the play for the ink jet print head.

16. The device according to claim 15, including a spiral spring thrust onto said other shaft and having one end catching on said frame and another end catching on a housing of the ink jet print head;

and said adjustable stop being an adjusting screw guided in a threaded hole in said second crank.

17. The device according to claim 14, wherein:

the cleaning and sealing device includes a sealing cap, a wiper lip, a suction pump, a waste ink tank, a frame for fastening to said common frame, and two vertically disposed columns secured in said frame;

said sealing cap, said wiper lip and said suction pump are guided adjustably in height between said two vertically disposed columns; and

said second crank is a sled to be displaced under compulsory guidance on said columns.

18. The device according to claim 11, wherein said double- jointed connections are coupled diametrically opposite one another to said spur gear.

19. The device according to claim 12, wherein:

said slotted disk has an outer periphery with slots

corresponding to a number of positions or position

combinations of the ink jet print head and the cleaning and

sealing device; and

a kinematic conversion of all of said positions and attendant functions is distributed over one full revolution of said slotted disk.

20. The device according to claim 19, wherein:

the ink jet print head has a nozzle surface;

the cleaning and sealing device includes a sealing cap with a front side, a wiper lip, a suction pump, a waste ink tank, a frame for fastening to said common frame, and two vertically disposed columns secured in said frame;

said sealing cap, said wiper lip and said suction pump are guided adjustably in height between said two vertically disposed columns; and

said slots are first through sixth slots and said positions include;

a sealing position associated with said first slot, in said sealing position the ink jet print head is pivoted with the nozzle surface parallel to said front side of said sealing cap, said sealing cap is docked at the ink jet print head, and said wiper lip has moved into a lateral maintenance position;

a wiping position associated with said second slot, in said wiping position said sealing cap has moved downward so far that said wiper lip can slide unhindered over the nozzle surface;

a first position of repose associated with said third slot, in said first position of repose said sealing cap has moved downward as far as its bottom dead center position, and the ink jet print head is disposed with its nozzle surface still unchanged, parallel to said front side of said sealing cap;

a printing position associated with said fourth slot, in said printing position the ink jet print head is disposed with its nozzle surface parallel to the guide plate, and said sealing cap is still down as far as bottom dead center;

a second position of repose associated with said fifth slot, in said second position of repose the ink jet print head is pivoted out of said printing position into said position of repose, and said sealing cap is still disposed at bottom dead center; and

a readiness position associated with said sixth slot, in said readiness position the ink jet print head assumes said position of repose and said sealing cap, arriving at an accelerated pace from bottom dead center, comes to rest slightly below said wiping position.

21. The device according to claim 20, wherein said first slot for said sealing position is wide enough to trip both parallel photosensors simultaneously, and said second through sixth slots are only wide enough to trip one photosensor at a time.

22. The device according to claim 20, wherein:

said large gear wheel has uniform toothing throughout;

said two cam disks have an outer periphery each with first and second slots inside a semicircle and a remainder constructed as a blocking circle;

said toothed quadrant wheel includes regions associated with said slots having first and second sets of teeth with roots at a given depth, and a remainder cut out smoothly in a round circle to said given depth; and

in clockwise direction following said blocking circle;

said first slot of said cam disks and said first set of teeth of said toothed quadrant wheel mesh with said first and second pinions of said one double-jointed connection with the ink jet print head to achieve said printing position;

said second slot of said cam disks and said second set of teeth of said toothed quadrant wheel mesh with said first and second pinions of said one double-jointed connection with the ink jet print head to achieve said second position of repose;

said first slot of said cam disks and said first set of teeth of said toothed quadrant wheel mesh with said first and second pinions of said other double-jointed connection with the cleaning and sealing device to achieve said sealing position; and

said second slot of said cam disks and said second set of teeth of said toothed quadrant wheel mesh with said first and second pinions of said other double-jointed connection with the cleaning and sealing device to achieve said first position of repose.

23. The device according to claim 22, wherein:

said first pinion has uniform toothing including four undercut teeth and is narrower than said associated first cam disk, and said slots of said cam disk are dimensioned to permit two teeth at a time to plunge into them simultaneously;

said second pinion is dimensioned thick enough to attain nearly a total dimension including both a thickness of said second cam disk and a thickness of said toothed quadrant wheel;

a portion of said second pinion meshing with said second cam disk has two diametrically opposed tooth gaps, with otherwise uniform toothing, and said slots in said second cam disk are dimensioned to permit two teeth at a time to plunge into them simultaneously; and

said toothed quadrant wheel has regions associated with said slots with toothing equivalent to half a revolution of said second pinion.

24. The device according to claim 7, wherein:

the ink jet print head has nozzle rows;

said sealing cap has rubber-elastic flanges for vacuuming the nozzle rows, ventilation holes in said flanges, and a hose connection from said ventilation holes; and

valve is connected to said hose connection.

25. The device according to claim 20, wherein:

the cleaning and sealing device includes a sealing cap, a wiper lip, a suction pump, a waste ink tank, a frame for fastening to said common frame, and two vertically disposed columns secured in said frame, and said sealing cap, said wiper lip and said suction pump are guided adjustably in height between said two vertically disposed columns;

the ink jet print head has nozzle rows, said sealing cap has rubber-elastic flanges for vacuuming the nozzle rows, ventilation holes in said flanges, and a hose connection from said ventilation holes, and a valve is connected to said hose connection;

said other double-jointed connection of said spur gear to the cleaning and sealing device includes said first crank having sides, one end rigidly joined to said fourth shaft and another end, a first articulated shaft rotationally movably joined to said other end of said first crank, a rod having one end rotationally movably seated on said first articulated shaft and another end, a second articulated shaft rotationally movably connected to said other end of said rod, and a second crank having one end rigidly connected to said second articulated shaft; and

said valve has a slightly protruding rubber-elastic opening and is disposed in a path of motion of one of said sides of said first crank of said other double-joint connection of said gear to the cleaning and sealing device for closing said rubber-elastic opening with said side in said sealing position but opening said rubber-elastic opening again before leaving said sealing position.

26. The device according to claim 25, wherein said valve is secured to said common frame.