Syringes and plungers for use therein

• US 6,224,577 B1
• Filed: 03/02/1998
• Issued: 05/01/2001
• Est. Priority Date: 03/02/1998
• Status: Expired due to Fees

• Current Assignee: Medrad Incorporated (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Hitchins, Mark W., Dedola, Salvatore J.
• Primary Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US09/033,264
• Time in Patent Office: 1,156 Days
• Field of Search: 604/218, 604/219, 604/220, 604/221, 604/228, 604/187, 604/230, 604/222
• US Class Current: 604/218
• CPC Class Codes: A61M 2005/31521 Pistons with a forward extending skirt at their front end
• CPC Class Codes: A61M 5/31513 Piston constructions to improve sealing or sliding

Abstract

The present invention provides a plunger for use in a syringe and a syringe comprising such a plunger. The plunger includes a pressure member extending around the circumference of a generally cylindrical body of the plunger. The pressure member is in substantially sealing contact with the plunger body. The pressure member is sufficiently flexible to be forced radially outwardly to exert force upon the inner wall of the syringe as a result of increased fluid pressure upon forward motion of the plunger. The pressure member thereby forms a substantially sealing engagement with the inner wall of the syringe. In one embodiment, the pressure member comprises a flange attached at a rearward portion of the flange to a body of the plunger. The flange extends forward and radially outward to form a circumferential channel between the flange and the body of the plunger. In another embodiment, the pressure member comprises a resilient O-ring seated in a seating formed around the circumference of the body of the plunger. The seating comprises a ramp portion having a forward radius that is smaller than a rearward radius thereof.

Claims

1. A plunger for use in a syringe, the plunger comprising:

a first, relatively high-pressure member extending around the circumference of the plunger in substantially sealing contact therewith, the first pressure member comprising a forwardmost sealing edge and being sufficiently flexible to be forced radially outwardly to exert force upon an inner wall syringe in response increasing fluid pressure within the syringe during forward movement of the plunger and to compensate for an expansion of the inner wall of the syringe caused by the increasing fluid pressure, the first pressure member thereby forming a substantially sealing engagement with the inner wall of the syringe;

a second, relatively low-pressure member extending radially outward from the plunger at a position rearward from the first pressure member and in substantially sealing engagement with the inner wall of the syringe, the second member being operable to form a relatively low-pressure seal between the plunger and the inner wall of the syringe and to stabilize the plunger within the syringe; and

a third pressure member extending radially outward from the plunger to contact and form a seal with the inner wall of the syringe, the third pressure member comprising a rearwardmost sealing edge and being positioned rearward from the position of the second pressure member, wherein the axial distance between the forwardmost sealing edge of the first pressure member and the rearwardmost sealing edge of the third pressure member is at least 30% of the diameter of the inner wall of the syringe.

2. The plunger of claim 1 wherein the first pressure member comprises a flange attached at a rearward portion thereof to the plunger, the flange extending forward and radially outward to form a channel between the flange and the plunger.

3. The plunger of claim 1 wherein the third pressure member comprises a flange attached to the plunger, the flange being cantilevered rearward and radially outward to form a sealing engagement with the inner wall of the syringe.

4. The plunger of claim 1 wherein the first pressure member comprises a resilient O-ring in sealing contact with the plunger and with the inner wall of the syringe, the O-ring being seated in a seating formed around the circumference of the plunger, the seating comprising a ramp portion having a forward radius that is smaller than a rearward radius thereof, the O-ring being sufficiently resilient to move rearward along the ramp portion of the seating as the plunger is moved forward.

5. The plunger of claim 4 wherein the second pressure member comprises a flange attached to the plunger, the flange being cantilevered rearward and radially outward to form a sealing engagement with the inner wall of the syringe.

6. The plunger of claim 5 wherein the axial distance between the flange and the O-ring is at least 30% of the diameter of the inner wall of the syringe.

9. The syringe of claim 5 wherein the third pressure member comprises a rearward flange attached to the plunger, the rearward flange being cantilevered rearward and radially outward to form a sealing engagement with the inner wall of the syringe body.

7. A syringe comprising a syringe body and a plunger slidably disposed within the syringe body, the plunger comprising a first, relatively high-pressure member extending around the circumference of the plunger in substantially sealing contact therewith, the first pressure member comprising a forwardmost sealing edge and being sufficiently flexible to be forced radially outwardly to exert force upon an inner wall of the syringe body in response to increasing fluid pressure within the syringe during forward movement of the plunger and to compensate for an expansion of the inner wall of the syringe caused by the increasing fluid pressure, the first pressure member thereby forming a substantially sealing engagement with the inner wall of the syringe;

a second, relatively low-pressure member extending radially outward from the plunger at a position rearward from the first pressure member and in substantially sealing engagement with the inner wall of the syringe, the second member being operable to form a relatively low-pressure seal between the plunger and the inner wall of the syringe and to stabilize the plunger within the syringe; and

a third pressure member extending radially outward from the plunger to contact and form a seal with the inner wall of the syringe, the third pressure member comprising a rearwardmost sealing edge and being positioned rearward from the position of the second pressure member, wherein the axial distance between the forwardmost sealing edge of the first pressure member and the rearwardmost sealing edge of the third pressure member is at least 30% of the diameter of the inner wall of the syringe.

8. The syringe of claim 7 wherein the first pressure member comprises a flange attached at a rearward portion thereof to the plunger, the flange extending forward and radially outward to form a channel between the flange and the plunger.

10. The syringe of claim 7 wherein the first pressure member comprises a resilient O-ring in sealing contact with the plunger and with the inner wall of the syringe body, the O-ring being seated in a seating formed around the circumference of the plunger, the seating comprising a ramp portion having a forward radius that is smaller than a rearward radius thereof, the O-ring being sufficiently resilient to move rearward along the ramp portion of the seating as the plunger is moved forward.

11. The syringe of claim 10 wherein the second pressure member comprises a flange attached to the plunger, the flange being cantilevered rearward and radially outward to form a sealing engagement with the inner wall of the syringe body.

12. The syringe of claim 11 wherein the axial distance between the flange and the O-ring is at least 30% of the diameter of the inner wall of the syringe body.

13. A syringe comprising a syringe body and a plunger slidably disposed within the syringe body, the plunger comprising:

a first pressure member extending around the circumference of the plunger in substantially sealing contact therewith, the first pressure member being sufficiently flexible to be forced radially outwardly to exert force upon an inner wall of the syringe body in response to increasing fluid pressure within the syringe during forward movement of the plunger and to compensate for an expansion of the inner wall of the syringe caused by the increasing fluid pressure, the first pressure member thereby forming a relatively high-pressure seal with the inner wall of the syringe;

a second pressure member extending radially outward from the plunger at a position rearward from the first pressure member and in substantially sealing engagement with the inner wall of the syringe, the second member operable to form a relatively low-pressure seal between the plunger and the inner wall of the syringe and to stabilize the plunger within the syringe; and

a third pressure member extending radially outward from the plunger to contact and form a seal with the inner wall of the syringe, the third pressure member being positioned rearward from the second pressure member;

wherein the first pressure member comprises a resilient O-ring in sealing contact with the plunger and the inner wall of the syringe, the O-ring being seated in a seating formed around the circumference of the plunger, the seating comprising a ramp portion having a forward radius that is smaller than a rearward radius thereof, the O-ring being sufficiently resilient to move rearward along the ramp portion of the seating as the plunger is moved forward.

14. The syringe of claim 13 wherein the third pressure member comprises a flange attached to the plunger, the flange being cantilevered rearward and radially outward to form a sealing engagement with the inner wall of the syringe.

15. The syringe of claim 13 wherein the first pressure member comprises a flange attached at a rearward portion thereof to the plunger, the flange extending forward and radially outward to form a channel between the flange and the plunger.