Post-carbonization treatment of microporous carbons for enhancement of methane and natural gas storage properties

• US 6,225,257 B1
• Filed: 09/14/1999
• Issued: 05/01/2001
• Est. Priority Date: 09/14/1999
• Status: Expired due to Fees

• Current Assignee: Niagara Mohawk Power Corporation (National Grid PLC)
• Original Assignee: Niagara Mohawk Power Corporation (National Grid PLC)
• Inventors: Contescu, Cristian I., Putyera, Karol, Amato, Wayne S., Amankwah, Kwabena A. G.
• Primary Examiner(s): Hendrickson, Stuart L.
• Application Number:
  US09/395,578
• Time in Patent Office: 595 Days
• Field of Search: 502/432, 502/420, 423/460
• US Class Current: 502/432
• CPC Class Codes: B01J 20/20 comprising free carbon; comprising carbon obtained by carbonising processes
• CPC Class Codes: F17C 11/007 for hydrocarbon gases, such as methane or natural gas, propane, butane or mixtures thereof [LPG]
• CPC Class Codes: Y02C 20/40 of CO2

Abstract

Microporous carbonaceous materials, useful in the storage of gaseous fuels such as methane and natural gas, are improved through modification of their microporous structure in a post-carbonization process. This modification is done by heat treatment in an oxidizing atmosphere containing carbon dioxide with or without other diluting gases such as nitrogen, argon or water-vapor. The post-carbonization process involved modifying a starting microporous carbon with heat treatment in which the carbon is contacted with a carbon dioxide-containing atmosphere. This new treatment can be favorably applied either to selected and commercially available activated microporous carbons which have been designed for applications other than fuel gas storage or to synthetic microporous carbons proposed for storage of light gases.

Claims

1. A method for post-carbonization treatment of microporous carbons, comprising the steps of:

a) providing at least one microporous carbon at room temperature;

b) raising a temperature of said carbon at 10 degrees Celsius per minute from room temperature to approximately 850 degrees Celsius in a first atmosphere;

c) holding said temperature of said carbon at approximately 850 degrees Celsius for approximately 2 to 5 hours in a second atmosphere; and

d) cooling said temperature of said carbon from approximately 850 degrees Celsius to room temperature in a third atmosphere.

2. A method according to claim 1, wherein said first atmosphere is selected from the group consisting of nitrogen, argon, and carbon dioxide.

3. A method according to claim 1, wherein said second atmosphere is selected from the group consisting of carbon dioxide, carbon dioxide with nitrogen, carbon dioxide with argon, and carbon dioxide with water vapor.

4. A method according to claim 1, wherein said third atmosphere is selected from the group consisting of nitrogen, argon, and carbon dioxide.

5. A method according to claim 2 or 4, wherein said second atmosphere is selected from the group consisting of carbon dioxide, carbon dioxide with nitrogen, carbon dioxide with argon, and carbon dioxide with water vapor.

6. A method according to claim 2 or 3, wherein said third atmosphere is selected from the group consisting of nitrogen, argon, and carbon dioxide.