Expanded hollow micro sphere composite beads and method for their production

• US 6,225,361 B1
• Filed: 04/06/2000
• Issued: 05/01/2001
• Est. Priority Date: 07/28/1999
• Status: Expired due to Fees

• Current Assignee: Akzo N.V. Nobel, Japan Fillite Company Limited
• Original Assignee: Japan Fillite Company Limited, Akzo Nobel N.V. (Nouryon BV)
• Inventors: Nakajima, Takayuki
• Primary Examiner(s): Foelak, Morton
• Application Number:
  US09/544,612
• Time in Patent Office: 390 Days
• Field of Search: 521/57, 427/222, 427/244, 428/406, 428/407
• US Class Current: 521/57
• CPC Class Codes: B01J 13/22 Coating
• CPC Class Codes: Y10T 428/2996 Glass particles or spheres
• CPC Class Codes: Y10T 428/2998 including synthetic resin or polymer

Abstract

The invention provides expanded hollow micro sphere composite beads and a process for producing the beads. According to the invention, finely divided calcium carbonate can be uniformly deposited on expanded hollow thermoplastic polymer micro spheres by a simple procedure without incurring breakage of the expanded micro spheres so that the scattering of beads can be effectively inhibited. The preferred production process comprises admixing expanded hollow thermoplastic polymer micro spheres (A), with colloidal calcium carbonate (B) which has been surface-activated with a surface-treating agent or dispersing agent, e.g. a fatty acid series or polymer acid series compound. The admixing can be typically effected by dry-blending, preferably at a temperature of about 50-100° C.

Claims

1. A process for producing expanded hollow micro sphere composite beads which comprise admixing an expanded hollow thermoplastic polymer micro spheres with colloidal calcium carbonate to provide composite beads having a hollow expanded thermoplastic polymer micro sphere shell and, as deposited on its surface, colloidal calcium carbonate.

2. A process as claimed in claim 1, wherein also a surface-treating of dispersing agent is admixing with said expanded hollow thermoplastic polymer micro spheres and said colloidal calcium carbonate.

3. A process as claimed in claim 2, wherein said colloidal calcium carbonate has been surface-activated with said surface-treating of dispersing agent in advance to the admixing with said hollow thermoplastic polymer micro spheres.

4. A process as claimed in claim 1, wherein the admixing is effected by dry blending.

5. A process as claimed in claim 4, wherein the dry blending is performed at about 50-100°

C.

6. A process for producing expanded hollow micro sphere composite beads which comprises admixing an expanded hollow thermoplastic polymer micro spheres with finely divided calcium carbonate particles to provide composite beads having a hollow expanded thermoplastic polymer micro sphere shell and, as deposited on its surface, said finely divided calcium carbonate particles.

7. Expanded hollow micro sphere composite beads, said beads comprising a hollow expanded thermoplastic polymer micro sphere shell and, as deposited on its surface, a colloidal calcium carbonate and a surface treating agent selected from the group consisting of at least one of a fatty acid series compound, a polymer acid series compound, a sulfonic acid series compound, and an unsaturated carboxylic acid-containing polymer compound.

8. Expanded hollow micro sphere composite beads as claimed in claim 7, wherein said colloidal calcium carbonate deposited on the surface of said expanded hollow thermoplastic polymer micro sphere shell has been surface-activated with said surface-treating agent.

9. Expanded hollow micro sphere composite beads as claimed in claim 7, wherein said colloidal calcium, carbonate has a colloidal domain particle size of not more that about 0.02 μ

m in terms of average primary particle diameter.

10. Expanded hollow micro sphere composite beads as claimed in claim 7, wherein the weight average particle diameter is about 5-300 μ

m.

11. Expanded hollow micro sphere composite beads as claimed in claim 7, wherein, based on 100 weight parts of the composite beads, the expanded hollow thermoplastic polymer micro sphere occurs in a proportion of about 3-30 weight parts and the colloidal calcium carbonate in a proportion of about 97-70 weight parts, and based on 100 weight parts of the colloidal calcium carbonate, the surface-treating agent occurs in a proportion of about 0.01-10 weight parts.

12. A process for producing expanded hollow micro sphere composite beads which comprises admixing expanded hollow thermoplastic polymer micro spheres with colloidal calcium carbonate to provide composite beads each having a hollow expanded thermoplastic polymer micro sphere shell, and deposited on its surface, colloidal calcium carbonate, wherein the colloidal calcium carbonate contains calcium carbonate particles surface from the group consisting of at least one of a fatty acid series compound, and an unsaturated carboxylic acid-containing polymer compound.

13. A process for producing expanded hollow micro sphere composite beads which comprises admixing expanded hollow thermoplastic polymer micro spheres with finely divided calcium carbonate particles to provide composite beads each having a hollow expanded thermoplastic polymer micro sphere shell, and deposited on its surface, colloidal calcium carbonate wherein the finely divided calcium carbonate particles surface activated in advance with a surface treating agent selected from the group consisting of a fatty acid series compound, a polymer acid series compound, a sulfonic acid series compound, or unsaturated carboxylic acid-containing polymer compound and combinations thereof.