Method and apparatus for hi-Z mode battery charging

• US 6,225,782 B1
• Filed: 11/04/1998
• Issued: 05/01/2001
• Est. Priority Date: 11/04/1998
• Status: Expired due to Term

• Current Assignee: National Semiconductor Corporation (Texas Instruments, Inc.)
• Original Assignee: National Semiconductor Corporation (Texas Instruments, Inc.)
• Inventors: Shacter, Stuart B., Mercer, Mark J.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): LUK, LAWRENCE W
• Application Number:
  US09/186,790
• Time in Patent Office: 909 Days
• Field of Search: 320/112, 320/125, 320/127, 320/128, 320/160, 320/162, 320/131, 323/275, 323/274, 323/280
• US Class Current: 320/125
• CPC Class Codes: H02J 7/007182 in response to battery voltage

Abstract

A circuit for providing hi-Z charging of a deeply discharged battery includes a load simulator circuit to provide a charging load resistance even when the battery has been discharged to 0V. The load simulator circuit includes a transistor connected in series with the battery. A logic circuit detects when the battery voltage is below a minimum threshold voltage and instructs a voltage control circuit to provide a constant voltage across the battery and the load simulator circuit. The logic circuit also applies the output of a current control circuit to the gate terminal of the transistor, enabling the current control circuit to regulate the total resistive load of the battery-transistor pair and thus maintain a constant hi-Z charge current across the battery. In addition, because the load simulator circuit allows the voltage applied to the battery to remain at a predetermined level above the battery voltage, that same voltage can also be used as the supply voltage for the related circuitry, eliminating the need for a separate fixed voltage supply.

Claims

1. A battery charger for charging a secondary battery connected thereto, comprising:

a load simulator circuit for providing a variable load resistance to said battery;

a current control circuit for regulating a charge current through said battery; and

a voltage control circuit for regulating a charging voltage across said battery and said load simulator circuit;

wherein when a battery voltage of said battery is less than a predefined minimum voltage level and said charger activates a high-Z charge mode, said current control circuit regulates said charge current to a first current value by modulating the load resistance of said load simulator circuit, and said voltage control circuit regulates said charging voltage to a first voltage value greater than said battery voltage.

2. The battery charger of claim 1, wherein said current control circuit regulates said charging current in concurrent with said voltage control circuit regulating said charging voltage.

3. The battery charger of claim 1, wherein when said battery voltage is greater than said predefined minimum voltage and said charger activates a bulk charge mode, said charger sets the load resistance of said load simulator circuit to a minimum resistance value, said current control circuit regulates said charge current to a second current value for charging said battery until said battery voltage reaches a predefined final voltage level, and said voltage control circuit regulates said charge current to maintain said battery voltage at said predefined final voltage level.

4. The battery charger of claim 3, wherein said first current value is substantially less than said second current value.

5. The battery charger of claim 1, wherein said load simulator circuit comprises a transistor connected in series with said battery wherein said current control circuit modulates the load resistance of said load simulator circuit by adjusting a bias voltage applied to a controlling input terminal of said transistor.

6. The battery charger of claim 5, wherein said transistor is a field effect transistor and said controlling input terminal is a gate terminal of said field effect transistor.

7. The battery charger of claim 5, wherein said transistor is a bipolar transistor and said controlling input terminal is a base terminal of said bipolar transistor.

8. The battery charger of claim 5, further comprising:

a high-Z control circuit for selecting between said high-Z charge mode and said bulk charge mode and for configuring said current control circuit and said voltage control circuit to operate in the selected charge mode.

9. The battery charger of claim 8, wherein said high-Z control circuit comprises:

a voltage monitor for monitoring said battery voltage; and

a logic circuit;

wherein when said voltage monitor detects that said battery voltage is less than said predefined minimum voltage level, said logic circuit in response configures said current control circuit and said voltage control circuit to operate in said high-Z charge mode.

10. The battery charger of claim 9, wherein said logic circuit configures said current control circuit in said high-Z charge mode by connecting said current control circuit to said load simulator circuit.

11. The battery charger of claim 10, wherein:

said current control circuit comprises a first error amplifier and a first reference voltage generator, said first reference voltage generator providing to said first error amplifier a first conditioning reference voltage during hi-Z charge mode and a rapid-charge reference voltage during bulk charge mode; and

said voltage control circuit comprises a second error amplifier and a second reference voltage generator, said second reference voltage generator providing to said second error amplifier a second conditioning reference voltage during hi-Z charge mode and a termination reference voltage during bulk charge mode.

12. The battery charger of claim 11, wherein said logic circuit comprises:

an output stage to provide a first signal and a second signal when said battery voltage is less than said predefined minimum voltage level, said first signal causing said first reference voltage generator to generate said first conditioning reference voltage, and said second signal causing said second reference voltage generator to generate said second conditioning reference voltage; and

a switching stage for connecting said current control circuit to said load simulator circuit in said high-Z charge mode.

13. A method for charging a secondary battery, said method comprising the steps of:

measuring a battery voltage across said battery; and

activating a hi-Z charge mode when said battery voltage is less than a predefined minimum voltage level, wherein said step of activating a hi-Z charge mode comprises the steps of;

introducing a load resistance in series with said battery;

modulating said load resistance to maintain a first charge current through said battery; and

regulating a charging voltage across said battery and said load resistance to a first voltage value greater than said battery voltage.

14. The method of claim 13, wherein said step of modulating said load resistance and said step of regulating a charging voltage are executed concurrently.

15. The method of claim 13, further comprising the steps of:

activating a bulk charge mode when said battery voltage is greater than said predefined minimum voltage level, wherein said step of activating a bulk charge mode comprises the steps of;

modulating said load resistance to a predetermined minimum resistance value;

maintaining a second charge current through said battery until said battery voltage reaches a predefined final voltage level, said second charge current is substantially greater than said first charge current; and

regulating said charge current to maintain said charging voltage across said battery and said load resistance to said predefined final voltage level.

16. The method of claim 13, where in said step of introducing a load resistance in series with said battery comprises the step of:

connecting a transistor in series with said battery.