Environmental control system incipient failure indicator apparatus

• US 6,225,907 B1
• Filed: 05/14/1999
• Issued: 05/01/2001
• Est. Priority Date: 05/14/1999
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: International Comfort Products Corp. (Carrier Global Corporation)
• Inventors: Denton, Darryl Elliott, Caronna, Cosimo, Derryberry, Andy Lynn
• Primary Examiner(s): Wu, Daniel J.
• Assistant Examiner(s): Nguyen, Tai T.
• Application Number:
  US09/312,325
• Time in Patent Office: 718 Days
• Field of Search: 340/584, 340/588, 340/585, 340/870.17, 340/596, 340/589, 340/635
• US Class Current: 340/584
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

An incipient failure indication apparatus for an environmental control system which includes a heat exchanger through which air flows and a temperature control thermostat. The indication apparatus includes an indicator having an alarm in communication with a control board, the control board in communication with the thermostat. The alarm has a visual indicator and/or an aural indicator, whereby the attention of a person is attracted to the indicator upon activation of the alarm. A first temperature sensor is disposed on the upstream side of the heat exchanger and a second temperature sensor is disposed on the downstream side of the heat exchanger, whereby the temperature sensors respectively sense the temperature of the air upstream and downstream of the heat exchanger. The first and second temperature sensors are in communication with the control board, and the control board has means for comparing the temperatures sensed thereby. The control board also includes means for activating the alarm in response to recognizing a difference in temperatures sensed by the first and second temperature sensors which is one of greater than and less than a predetermined value. The apparatus may also be provided with a timer, a reset switch in communication therewith, a filter service time indicator, and means for activating the filter service time indicator a predetermined period measured by the timer after the reset switch is activated. The apparatus may also be provided with means for activating a remote alarm upon activation of the alarm, whereby persons outside of a building serviced by the environmental control system are notified of an incipient failure of the environmental control system.

Claims

1. An incipient failure indication apparatus for an environmental control system, said system controlling the temperature of the air in a living space, said system including a heat exchanger through which air flows and a temperature control thermostat, said thermostat located in said living space, said apparatus comprising:

an indicator mounted substantially adjacent to the thermostat, said indicator including an alarm and a control board, said alarm in communication with said control board, said control board in communication with the said thermostat, said alarm comprising one of a visual indicator and an aural indicator for attracting the attention of a person in said living space to said indicator upon activation of said alarm;

a first temperature sensor disposed on the upstream side of the said heat exchanger, a second temperature sensor disposed on the downstream side of the said heat exchanger, said temperature sensors respectively sensing the temperature of the air on the upstream and downstream sides of the heat exchanger, said first and second temperature sensors in communication with said control board, said control board having a comparator which compares the temperatures sensed by said first and second temperature sensors, and an activator for activating said alarm in response to a determination by said comparator of a difference in temperatures sensed by said first and second temperature sensors which is one of less than and greater than a predetermined value.

2. An incipient failure indication apparatus according to claim 1, wherein said indicator and the thermostat have separate housings.

3. An incipient failure indication apparatus according to claim 1, wherein said indicator and the thermostat are provided in a common housing.

4. An incipient failure indication apparatus according to claim 1, wherein said alarm includes both a visual indicator and an aural indicator, said apparatus further comprising a switch intermediate and connected to said control board and said aural indicator, whereby communication between said control board and said aural indicator may be selectively interrupted.

5. An incipient failure indication apparatus according to claim 1, wherein said indicator further comprises means for initiating a timer upon receiving a signal from the thermostat, wherein said means for comparing the temperatures sensed by said first and second temperature sensors is activated only after a predetermined period measured by said timer.

6. An incipient failure indication apparatus of claim 1 for an environmental control system which includes a heat exchanger through which air flows, a temperature control thermostat, and a replaceable air filter in fluid communication with the heat exchanger for cleaning the air which flows through the heat exchanger, wherein said apparatus includes a timer, and said indicator including a filter service time indicator and a reset switch in communication with said timer, said apparatus including means for activating said filter service time indicator a predetermined period after activation of said reset switch.

7. An incipient failure indication apparatus according to claim 6, wherein said reset switch is a pushbutton switch.

8. An incipient failure indication apparatus according to claim 6, wherein said filter service time indicator is a light.

9. An incipient failure indication apparatus according to claim 8, wherein said alarm is a visual indicator, said visual indicator a light, said filter service time indicator light and said alarm indicator light having perceptively different colors.

10. An incipient failure indication apparatus for an environmental control system, said system controlling the temperature of the air in a living space, said system including a heat exchanger through which air flows and a temperature control thermostat capable of calling for heating and cooling of said living space, said thermostat located in said living space, said apparatus comprising:

an indicator mounted substantially adjacent to the thermostat, said indicator including an alarm and a control board, said alarm in communication with said control board, said control board in communication with the said thermostat, said alarm comprising one of a visual indicator and an aural indicator for attracting the attention of a person in said living space to said indicator upon activation of said alarm;

a first temperature sensor disposed on the upstream side of the said heat exchanger, a second temperature sensor disposed on the downstream side of the said heat exchanger, said temperature sensors respectively sensing the temperature of the air on the upstream and downstream sides of the heat exchanger, said first and second temperature sensors in communication with said control board, said control board having a comparator which compares the temperatures sensed by said first and second temperature sensors, and an activator for activating said alarm in response to a determination by said comparator of a difference in temperatures sensed by said first and second temperature sensors which is one of less than and greater than a predetermined value;

means for recognizing which of heating and cooling is called for by the said thermostat and means for comparing a sensed temperature difference between said first and second temperature sensors to a first said predetermined value if heating is called for and to a second said predetermined value if cooling is called for; and

means for detecting the application of auxiliary heating and, and in response to such detection, deferring the comparison of the temperatures sensed by said first and second temperature sensors when auxiliary heating is detected until no auxiliary heating is detected.

11. An incipient failure indication apparatus according to claim 10, wherein said first predetermined value is approximately 7°

F.

12. An incipient failure indication apparatus according to claim 10, wherein said second predetermined value is approximately 12°

F.

13. An incipient failure indication apparatus for an environmental control system for controlling the temperature of the air in a living space, said system including first and second heat exchangers through which air flows in series and a temperature control thermostat, said thermostat located in said living space, said apparatus comprising:

an indicator mounted substantially adjacent to the thermostat, said indicator including an alarm and a control board, said alarm in communication with said control board, said control board in communication with the said thermostat, said alarm comprising one of a visual indicator and an aural indicator, for attracting the attention of a person in said living space to said indicator upon activation of said alarm;

a first temperature sensor disposed on the upstream side of the said first heat exchanger, a second temperature sensor disposed on the downstream side of the said second heat exchanger, said temperature sensors respectively sensing the temperature of the air on the upstream and downstream sides of the heat exchangers, said first and second temperature sensors in communication with said control board, said control board having a comparator which compares the temperatures sensed by said first and second temperature sensors, and an activator for activating said alarm in response to a determination by said comparator of a difference in temperatures sensed by said first and second temperature sensors which is one of less than and greater than a predetermined value.

14. An incipient failure indication apparatus for an environmental control system which includes first and second heat exchangers through which air flows in series and a temperature control thermostat, as claimed in claim 13, further comprising a third temperature sensor disposed intermediate the first and second heat exchangers, whereby said first and third temperature sensors respectively sense the temperature of the air upstream and downstream of the first heat exchanger and said third and second temperature sensors respectively sense the temperature of the air upstream and downstream of the second heat exchanger, said third temperature sensor in communication with said control board.

15. An incipient failure indication apparatus according to claim 14, wherein said apparatus further comprises means for recognizing which of heating and cooling is called for by the thermostat and means for comparing a temperature difference sensed between each of a first pair of temperature sensors, said first pair including said first and third temperature sensors, and comparing a temperature difference sensed between each of a second pair of temperature sensors, said second pair including said third and second temperature sensors, and means for activating said alarm in response to recognizing one of a difference in temperature sensed by said first pair which is greater than a first predetermined value and a difference in temperature sensed by said second pair which is greater than a second predetermined value.

16. An incipient failure indication apparatus according to claim 15, wherein said apparatus further comprises means for detecting the application of auxiliary heating and deferring the comparison of the temperatures sensed by one of said first and second pairs when auxiliary heating is detected until no auxiliary heating is detected.

17. An incipient failure indication apparatus according to claim 14, wherein one of said first and second predetermined values is approximately 7°

F.

18. An incipient failure indication apparatus according to claim 17, wherein said means for recognizing which of heating and cooling is called for by the thermostat recognizes that heating is called for and compares a sensed difference in air temperature between the two temperature sensors of one said pair with said approximately 7°

F. predetermined value.

19. An incipient failure indication apparatus according to claim 14, wherein one of said first and second predetermined values is approximately 12°

F.

20. An incipient failure indication apparatus according to claim 19, wherein said means for recognizing which of heating and cooling is called for by the thermostat recognizes that cooling is called for and compares a sensed difference in air temperature between the two temperature sensors of one said pair with said approximately 12°

F. predetermined value.