Microwave antennas

• US 6,225,960 B1
• Filed: 08/23/1999
• Issued: 05/01/2001
• Est. Priority Date: 02/22/1997
• Status: Expired due to Fees

• Current Assignee: John Louis Frederick Charles Collins
• Original Assignee: John Louis Frederick Charles Collins
• Inventors: Collins, John Louis Frederick Charles
• Primary Examiner(s): Phan, Tho
• Assistant Examiner(s): VANNUCCI, JAMES
• Application Number:
  US09/367,983
• Time in Patent Office: 617 Days
• Field of Search: 343/756, 343/786, 343/776, 343/770, 333/248, 333/254
• US Class Current: 343/786
• CPC Class Codes: H01Q 13/0283 Apparatus or processes specially provided for manufacturing horns
• CPC Class Codes: H01Q 21/0087 Apparatus or processes specially adapted for manufacturing antenna arrays manufacturing waveguides H01P11/00
• CPC Class Codes: H01Q 21/064 using horn or slot aerials slotted waveguides arrays H01Q21/005

Abstract

A microwave antenna (10) is formed from a stack of generally planar elements (14-122) forming an array of horns (12) communicating with waveguides (38). The generally planar elements (14-22) are of metallized plastics. Each of these elements (14-22) has a given overall thickness which is constituted by a membrane of relatively small thickness formed (typically by vacuum forming) into a corrugated shape.

Claims

1. An antenna comprising:

a plurality of planar members secured together in face-to-face relationship to form an array of cavities and at least one waveguide channel, each cavity being in communication with said at least one wave-guide channel;

said at least one waveguide channel forming a waveguide system; and

said waveguide system having a single waveguide output port.

2. An antenna as claimed in claim 1 wherein said single output port is circular.

3. An antenna as claimed in claim 1 wherein said single output port is connectable to a low noise block converter.

4. An antenna as claimed in claim 1 wherein each of the members is a vacuum forming.

5. An antenna as claimed in claim 1 wherein the members are formed by vacuum forming a plastics material and thereafter metallising at least one side of the vacuum formed material.

6. A method of manufacturing an antenna element comprising an array of receiving horns, cylindrical cavities aligned with the receiving horns and bottom sections for the cavities, wherein the array of receiving horns is formed from a first planar member, the cylindrical cavities are formed from a second planar member in conjunction with a third planar member, and the bottom sections are formed from the third planar member in connection with a fourth planar member, each of the planar members having a given overall thickness transverse to its principal plane, said thickness being constituted by a membrane of relatively small thickness formed three-dimensionally in a generally corrugated fashion, positioning the planar members in face-to-face relationship to form an array of cavities and a waveguide system, each cavity being in communication with at least one waveguide channel, and securing the planar members together.

7. A method of manufacturing an antenna element as claimed in claim 6 wherein the planar members are secured together by ultrasonic welding.

8. A method of manufacturing an antenna element as claimed in claim 7 wherein the mating faces of the planar members are provided with ribs or the like which fuse to form weld beads during the ultrasonic welding.

9. An antenna comprising:

first, second, third &

fourth planar members secured together in face-to-face relationship;

the first planar member forming an array of receiving horns;

the second and third planar members together defining cylindrical cavities aligned with the receiving horns and first waveguide channels;

the third and fourth planar members together defining bottom sections for the cavities and second waveguide channels; and

in which the first and second waveguide channels communicate with a single waveguide output port exiting said forth planar member.