Tapered rib fiber coupler for semiconductor optical devices

• US 6,229,947 B1
• Filed: 10/06/1997
• Issued: 05/08/2001
• Est. Priority Date: 10/06/1997
• Status: Expired due to Fees

• Current Assignee: Sandia Corporation (Martin Marietta Corporation)
• Original Assignee: Sandia Corporation (Martin Marietta Corporation)
• Inventors: Smith, Robert Edward, Vawter, Gregory A.
• Primary Examiner(s): Lee, John D.
• Application Number:
  US08/944,657
• Time in Patent Office: 1,310 Days
• Field of Search: 385/132, 385/28, 385/43, 385/49, 385/131, 372/50, 372/45
• US Class Current: 385/132
• CPC Class Codes: G02B 2006/12097 Ridge, rib or the like
• CPC Class Codes: G02B 2006/12121 Laser
• CPC Class Codes: G02B 2006/12142 Modulator
• CPC Class Codes: G02B 2006/12176 Etching
• CPC Class Codes: G02B 2006/12178 Epitaxial growth
• CPC Class Codes: G02B 6/1228 Tapered waveguides, e.g. integrated spot-size transformers for coupling with fibres G02B6/305
• CPC Class Codes: G02B 6/305 and having an integrated mode-size expanding section, e.g. tapered waveguide
• CPC Class Codes: H01S 5/1014 Tapered waveguide, e.g. spotsize converter H01S5/1064 takes precedence

Abstract

A monolithic tapered rib waveguide for transformation of the spot size of light between a semiconductor optical device and an optical fiber or from the fiber into the optical device. The tapered rib waveguide is integrated into the guiding rib atop a cutoff mesa type semiconductor device such as an expanded mode optical modulator or and expanded mode laser. The tapered rib acts to force the guided light down into the mesa structure of the semiconductor optical device instead of being bound to the interface between the bottom of the guiding rib and the top of the cutoff mesa. The single mode light leaving or entering the output face of the mesa structure then can couple to the optical fiber at coupling losses of 1.0 dB or less.

Claims

1. An adiabatic tapered rib coupler to an optical fiber for use with a cutoff mesa waveguide semiconductor optical device, wherein the cutoff mesa waveguide optical device comprises a first isolated rib structure having opposing side walls of height h and a width w1, the first isolated rib being centrally located above a mesa structure located above a substrate which mesa structure has an output face at one end with the first isolated rib structure being terminated short of the output face of the mesa structure, such that only the fundamental optical mode is allowed to propagate within the device and wherein the fundamental mode has its region of maximum intensity bound to the first isolated rib structure, the tapered rib coupler comprising:

a tapered rib structure located above the mesa and aligned with the first rib structure and having side walls of height h, the tapered rib structure having a tapered portion with a first end of width w1 monolithically connected to the termination of the first rib structure and a second end of width w2, where w2<

w1, wherein the decrease in width between w1 and w2 is sufficient to force at least 80% of the light in the fundamental mode that was bound to the first isolated rib structure down into the mesa while remaining aligned with the tapered rib structure; and

the mesa structure having a height and width so as to match the effective aperture of the optical fiber and a composition such that only a single local maximum refractive index region proximate to the upper surface of the mesa is present but with the center of the fundamental mode on the output face of the mesa being located below the maximum refractive region.

2. The tapered rib coupler of claim 1 wherein the structures comprise compounds of elements selected from groups IlI and V of the periodic table.

3. The tapered rib coupler of claim 1 wherein the tapered rib structure is at least about 500 μ

m in length.

4. The tapered rib coupler of claim 1 wherein the each of the side walls of the tapered rib structure comprise a series of short parallel segments whose width apart decreases by a predetermined amount, the transition between segments in each side wall forming an offset face between adjacent segments, the predetermined amount being less than that which would cause a significant scattering loss of light from the offset faces.

5. The tapered rib coupler of claim 4 wherein the predetermined amount is about 0.025 μ

m and the scattering loss is less than about 1 dB.

6. The tapered rib coupler of claim 1 wherein the side walls of the tapered rib smoothly taper between w2 and w1.

7. The tapered rib coupler of claim 1 wherein the tapering is linear.

8. The tapered rib coupler of claim 1 wherein the tapering is non-linear.

9. The tapered rib coupler of claim 1 wherein the second end of the tapered rib structure is even with the output face of the mesa structure.

10. The tapered rib coupler of claim 1 wherein the second end of the tapered rib structure does not reach the output face of the mesa structure.

11. The tapered rib coupler of claim 1 wherein the dimensions of the structures are such that the angular divergence of the fundamental mode as it leaves the output face of the mesa structure is less than 10°

in the vertical and horizontal directions.

12. The tapered rib coupler of claim 1 wherein the semiconductor optical device is an optical modulator.

13. The tapered rib coupler of claim 1 wherein the semiconductor optical device is a laser.

14. The tapered rib coupler of claim 13 wherein the semiconductor laser includes an upper cladding layer forming the first isolated rib structure, a multiquantum well active region at or near the top of the mesa structure forming the local maximum refractive index region, and a lower cladding layer below the multiquantum well active layer forming at least the remainder of the mesa structure.

15. The tapered rib coupler of claim 1 wherein the optical fiber is a single mode fiber.

16. The coupler of claim 15 wherein the fiber is optimized to transmit light at 1.3 μ

m wavelength.

17. The coupler of claim 15 wherein the fiber is optimized to transmit light at 980 nm wavelength.

18. The coupler of claim 15 wherein the fiber is optimized to transmit light at 1.5 μ

m wavelength.

19. The tapered rib coupler of claim 1 wherein the intersection of the side walls of the tapered rib structure and the top surface of the mesa structure includes a fillet transition.