Multiconductor continuity and intermittent fault analyzer with distributed processing and dynamic stimulation

• US 6,230,109 B1
• Filed: 06/10/1997
• Issued: 05/08/2001
• Est. Priority Date: 05/16/1995
• Status: Expired due to Fees

• Current Assignee: United States Department Of Health And Human Services (Government of the United States of America)
• Original Assignee: the united states of america as represented by the secretary of the navy
• Inventors: Combs, Gary L., Miskimins, John G.
• Primary Examiner(s): Hoff, Marc S.
• Assistant Examiner(s): Raymond, Edward
• Application Number:
  US08/872,170
• Time in Patent Office: 1,428 Days
• Field of Search: 324/513, 324/539, 702/109, 702/122, 702/118, 702/121, 714/741
• US Class Current: 702/109
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58

Abstract

A multiconductor continuity and intermittent fault analysis system that subjects the cable to controlled environmental stress stimuli, such as vibration at a plurality of frequencies simultaneously, during testing. Multiconductor cables used for the transmission of digital data and control signals include multiple individual conductors terminating at both ends in pins or sockets that are grouped together in a connector. Physical defects in these cables can be permanent, or they can be intermittent faults, such as temporary breaks or shorts caused by vibrational stress on the cables. By vibrating the cable under test and measuring continuity rapidly enough to detect short-term anomalies, even intermittent faults are located. A distributed processing embodiment disclosed uses a user interface unit such as a personal computer or personal digital assistant, a multiprocessor controlled control unit, and the dynamic stimulation unit. The control unit includes a plurality of processors operating independently to test a plurality of cable pins simultaneously.

Claims

1. An apparatus for testing a cable, the cable having a plurality of cable connectors, each cable connector having a plurality of electrical contacts, and the cable having a plurality of electrical paths between the electrical contacts, the apparatus comprising:

a. a user interface unit for receiving input from a user and providing output to the user;

b. a control unit connected to said user interface unit and responsive to said user interface unit, comprising

(1) plurality of testing means, operating independently from one another, each being connected to a different plurality of the cable'"'"'s electrical contacts, for

(A) selectively applying a test signal to any selected one of said plurality of said electrical contacts,

(B) selectively measuring a response signal at any one of said plurality of said electrical contacts,

(C) providing data representative of an expected response signal at each of said plurality of electrical contacts, and

(D) comparing said measured response signal with said data representative of said expected response signal, to derive data representative of the result of such comparison; and

(2) communication means, connected between said user interface unit and said plurality of testing means, for transferring signals between said user interface means and said testing means; and

c. a dynamic stimulation unit for stimulating the cable at a plurality of frequencies simultaneously.

2. The cable testing apparatus of claim 1, in which:

the data representative of an expected response signal is reference data representative of the electrical paths between the plurality of electrical contacts for at least one previously tested cable.

3. The cable testing apparatus of claim 1, wherein the dynamic stimulation unit comprises:

(1) a test fixture member, upon which one of the cable connectors is carried;

(2) agitating means, connected to the test fixture member, for causing relative motion of the test fixture member;

(3) motion sensing means, for sensing relative motion of the test fixture member, and for generating a signal proportional to the sensed relative motion; and

(4) agitation controller means, connected to the agitating means and responsive to the motion sensing means, for regulating the relative motion of the test fixture member.

4. The apparatus of claim 3, further comprising:

means for connecting the agitation means to the cable at a location on the cable intermediate to two of the plurality of the cable connectors, one of the cable connectors being mounted on the test fixture member.

5. The apparatus of claim 1, in which the dynamic simulation unit comprises:

a hand held impulse tool for imparting a shock impulse to the cable.

6. The apparatus of claim 1, wherein said testing means further comprises:

(E) error counting means for counting the number of fault conditions, and

(F) means for storing the number of fault conditions.

7. An apparatus for testing a cable, the cable having a plurality of cable connectors, each cable connector having a plurality of electrical contacts, and the cable having a plurality of electrical paths between the electrical contacts, the apparatus comprising:

a. a user interface unit for receiving input from a user and providing output to the user;

b. a control unit connected to said user interface unit and responsive to said user interface unit, comprising

(1) a plurality of testing means, operating independently from one another, each being connected to a different plurality of the cable'"'"'s electrical contacts, for

(A) selectively applying a test signal to any selected one of said plurality of said electrical contacts,

(B) selectively measuring a response signal at any one of said plurality of said electrical contacts,

(C) providing data representative of an expected response signal at each of said plurality of electrical contacts, and

(D) comparing said measured response signal with said data representative of said expected response signal, to derive data representative of the result of such comparison; and

(2) communication means, connected between said user interface unit and said plurality of testing means, for transferring signals between said user interface means and said testing means, wherein such signals are transferred by

(A) a plurality of IDENT lines, each connecting the communication means to only a single one of said testing means, and

(B) a single COMM line, connecting the communication means to each of the plurality of testing means, such that any signal carried by the COMM line is simultaneously available to the communication means and all of the plurality of testing means; and

c. a dynamic stimulation unit for stimulating the cable at a plurality of frequencies simultaneously.

8. The apparatus of claim 7, wherein said control unit includes

(3) a master circuit board, upon which said communication means is carried; and

(4) a slave circuit board, carrying a plurality of said testing means.

9. The apparatus of claim 8, in which:

the data representative of an expected response signal is reference data representative of the expected electrical paths between the plurality of electrical contacts for the cable.

10. The apparatus of claim 8, wherein the dynamic stimulation unit comprises:

(1) a test fixture member, upon which one of the cable connectors is carried;

(2) agitating means, connected to the test fixture member, for causing relative motion of the test fixture member;

(3) motion sensing means, for sensing relative motion of the test fixture member, and for generating a signal proportional to the sensed relative motion; and

(4) agitation controller means, connected to the agitating means and responsive to the motion sensing means, for regulating the relative motion of the test fixture member.

11. The apparatus of claim 10, further comprising:

d. means for connecting the agitation means to the cable at a location on the cable intermediate to two of the plurality of the cable connectors, one of the cable connectors being mounted on the test fixture member.

12. The apparatus of claim 8, in which the dynamic simulation unit comprises:

a hand held impulse tool for imparting a shock impulse to the cable.

13. The apparatus of claim 7, wherein said testing means further comprises:

(E) error counting means for counting the number of fault conditions, and

(F) means for storing the number of fault conditions.

14. An apparatus for testing a cable, the cable having a plurality of cable connectors, each cable connector having a plurality of electrical contacts, and the cable having a plurality of electrical paths between the electrical contacts, the apparatus comprising

a. a user interface unit for receiving input from a user and providing output to the user:

b. a control unit connected to said user interface unit and responsive to said user interface unit, comprising

(1) a plurality of testing means, operating independently from one another, each being connected to a different plurality of the cable'"'"'s electrical contacts, for

(A) selectively applying a test signal to any selected one of said plurality of said electrical contacts,

(B) selectively measuring a response signal at any one of said plurality of said electrical contacts,

(C) providing data representative of an expected response signal at each of said plurality of electrical contacts, and

(D) comparing said measured response signal with said data representative of said expected response signal, to derive data representative of the result of such comparison, such result indicating a fault condition when the measured response signal is not equivalent to the expected response signal;

(E) error counting means for counting the number of fault conditions, and

(F) means for storing the number of fault conditions;

(2) communication means, connected between said user interface unit and said plurality of testing means, for transferring signals between said user interface means and said testing means, wherein such signals are transferred

(A) a plurality of IDENT lines, each connecting the communication means to only a single one of said testing means, and

(B) a single COMM line, connecting the communication means to each of the plurality of testing means, such that any signal carried by the COMM line is simultaneously available to the communication means and all of the plurality of testing means;

(3) a master circuit board, upon which said communication means is carried; and

(4) a plurality of slave circuit boards, each carrying a plurality of said testing means; and

c. a dynamic stimulation unit for stimulating the cable at a plurality of frequencies simultaneously.

15. The apparatus of claim 14, wherein the dynamic stimulation unit comprises:

(1) a test fixture member, upon which one of the cable connectors is carried;

(2) agitating means, connected to the test fixture member, for causing relative motion of the test fixture member;

(3) motion sensing means, for sensing relative motion of the test fixture member, and for generating a signal proportional to the sensed relative motion; and

(4) agitation controller means, connected to the agitating means and responsive to the motion sensing means, for regulating the relative motion of the test fixture member.

16. The apparatus of claim 15, further comprising:

d. means for connecting the agitation means to the cable at a location on the cable intermediate to two of the plurality of the cable connectors, one of the cable connectors being mounted on the test fixture member.

17. The apparatus of claim 14, in which the dynamic simulation unit comprises:

a hand held impulse tool for imparting a shock impulse to the cable.