Method and apparatus for processing envelopes containing contents

• US 6,230,471 B1
• Filed: 06/06/1997
• Issued: 05/15/2001
• Est. Priority Date: 06/06/1997
• Status: Expired due to Term

• Current Assignee: Opex Corporation
• Original Assignee: Opex Corporation
• Inventors: Hayduchok, George L., Robertson, James G., York, Michael E., Minbiole, Eric P., VanSant, Glen J., Dewitt, Robert R.
• Primary Examiner(s): RACHUBA, MAURINA T
• Application Number:
  US08/870,521
• Time in Patent Office: 1,439 Days
• Field of Search: 83/13, 839/12, 533/813, 533/812, 53/52, 534/92, 271/107, 414/798.3
• US Class Current: 53/52
• CPC Class Codes: B43M 7/02 Devices for both opening envelopes and removing contents
• CPC Class Codes: Y10S 209/90 Sorting flat-type mail
• CPC Class Codes: Y10S 83/912 Envelope openers
• CPC Class Codes: Y10T 83/04 Processes

Abstract

A method and apparatus for processing mail is provided. Mail is placed into an input bin having a conveyor that conveys the mail towards a feeder. The feeder serially feeds the envelopes by engaging the lead envelope in the stack of mail and displacing the lead envelope transverse the stack of mail. The mail is fed into a shuttle that vertically displaces the envelopes to position the envelopes for entering a justifier. The justifier justifies the top edge of the envelopes and conveys the envelopes to a cutter that severs the top edge of the envelopes. A transport conveys the envelopes from the top cutter to an extractor. The extractor opens the edge-severed mail and presents the contents of the envelopes to an operator who manually extracts the contents. The transport conveys the empty envelopes from the extractor to a verifier that verifies that all of the contents have been removed from the envelope before the envelope is discarded. The transport is vertically adjustable, and a vertical drive motor is provided to vertically adjust the conveyor.

Claims

1. A device for processing envelopes, comprising:

a vertical conveyor operable to convey an envelope vertically so that the upper edge of the envelope is positioned between an upper limit and a lower limit;

a cutter for cutting the top edge of the envelope;

an upper limit sensor for detecting whether the envelope upper edge is located above the upper limit and providing a signal indicating that the envelope upper edge is located above the upper limit; and

a controller operable to receive the upper limit sensor signal and control the position of the vertical conveyor in response to the signal from the upper limit sensor.

2. The device of claim 1 comprising a lower limit sensor for detecting whether the envelope upper edge is located below the lower limit.

3. The device of claim 1 comprising an extractor for opening the cut envelope.

4. The device of claim 1 comprising a feeder for serially feeding the envelope to the conveyor from a stack of envelopes.

5. The device of claim 1 wherein the vertical conveyor comprises a vertically displaceable bin.

6. The device of claim 5 wherein the vertical conveyor comprises a track for vertically guiding the bin as it is displaced vertically.

7. The device of claim 1 comprising a justifier for vertically justifying the top edge of the envelope so that the top edge is located at a predefined vertical position.

15. The device of claim 5 wherein the bin is constrained to substantially planar motion.

8. A device for processing envelopes, comprising:

a height detector for detecting the height of an envelope;

a vertical conveyor operable to vertically adjust the position of the envelope in response to the envelope height detected by the detector; and

a cutter for cutting an edge of the envelope after the envelope is positioned by the vertical conveyor.

9. The device of claim 8 comprising a justifier for vertically justifying the top edge of the envelope so that the top edge of the envelope is located at a predefined vertical position.

10. The device of claim 8 comprising an extractor for opening the cut envelope.

11. The device of claim 8 wherein the height detector comprises a sensor for detecting the top edge of the envelope as the envelope enters the vertical transport.

12. The device of claim 8 comprising a feeder for serially feeding the envelope to the conveyor from a stack of envelopes.

13. The device of claim 8 wherein the vertical conveyor comprises a vertically displaceable bin.

14. The device of claim 13 wherein the bin is constrained to substantially planar motion.

16. An apparatus for processing envelopes containing contents, comprising:

a. a feeder for serially feeding the envelopes into an envelope path;

b. a cutter disposed along the envelope path for severing an edge of each envelope;

c. a transport for conveying the envelopes along the envelope path wherein the transport is vertically displaceable within a plane; and

d. a vertical drive operable to vertically displace the transport within the plane.

17. The device of claim 16 wherein the transport is constrained to substantially planar motion.