Downhole apparatus

• US 6,230,808 B1
• Filed: 03/03/1999
• Issued: 05/15/2001
• Est. Priority Date: 02/03/1996
• Status: Expired due to Fees

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Ocre (Scotland) Limited
• Inventors: Batten, Glen, French, Clive John
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): BATES, ZAKIYA W
• Application Number:
  US09/117,513
• Time in Patent Office: 804 Days
• Field of Search: 166/321, 166/323, 166/332.8, 166/332.4, 166/317, 166/386, 166/375, 166/237
• US Class Current: 166/323
• CPC Class Codes: E21B 2200/05 Flapper valves
• CPC Class Codes: E21B 23/06 for setting packers
• CPC Class Codes: E21B 33/127 with inflatable sleeve E21B33/122, E21B33/124 take precedence
• CPC Class Codes: E21B 34/102 with means for locking the closing element in open or closed position E21B34/105 and E21B34/108 take precedence
• CPC Class Codes: E21B 34/103 with a shear pin

Abstract

Downhole apparatus in the form of a valve (140) comprises a body (148) defining a bore (168) with a curved disc closure member (142) positioned in the bore. First and second retaining members (144, 146) are positioned on respective sides of the disc (142) for retaining the disc in a closed position and to hold pressure from both sides. One of the retaining members (144) is retractable to permit opening of the valve disc (142). The disc (142) may be locked closed by locking the retractable retaining member (144) in position. On release of the member (144), application of fluid pressure to portions of the member (144) will retract the member (144).

Claims

1. A downhole valve comprising:

a body defining a bore;

a valve closure member positioned in the bore;

first and second retaining members positioned on respective sides of the valve closure member for retaining the valve closure member in a closed position and to hold pressure from both sides, one of the retaining members being both retractable to an open position to permit opening of the valve closure member and extendable from the retracted position to maintain the valve closure member in the open position.

2. The valve of claim 1 wherein, with the valve closure member in the open position, the body defines a slick bore.

3. The valve of claim 1 wherein the valve closure member is a flapper.

4. The valve of claim 3 wherein the flapper is in the form of a concave disc.

5. The valve of claim 4 wherein a convex surface of the disc engages a valve seat.

6. The valve of claim 1 wherein one of the retaining members is movable to maintain the valve closure member in said open position.

7. The valve of claim 1 wherein one of the retaining members incorporates a valve seat.

8. The valve of claim 1 wherein the retractable retaining member is movable by application of fluid pressure force thereto.

9. The valve of claim 8 wherein the retractable retaining member is retractable by application of bore pressure.

10. The valve of claim 1 wherein the retractable retaining member includes a sleeve portion defining a piston, such that the application of fluid pressure between the sleeve portion and the body tends to retract the member from the closed position.

11. The valve of claim 10 wherein means is provided for biassing the retractable retaining member towards the closed position.

12. The valve of claim 1 wherein the retractable retaining member is lockable in the closed position, but is releasable on application of actuating fluid pressure.

13. The valve of claim 1 wherein the retractable retaining member is lockable in the closed position, but is releasable by application of physical force thereto by a further tool located in the bore.

14. A downhole valve comprising:

a body defining a bore;

a valve closure member positioned in the bore;

first and second retaining members positioned on respective sides of the valve closure member for retaining the valve closure member in a closed position and to hold pressure from both sides, one of the retaining members being retractable to permit opening of the valve closure member, the retractable retaining member being movable by application of body bore fluid pressure force thereto and wherein the supply of fluid from the body bore to actuate the retaining member is controlled by a remotely actuatable valve.

15. A downhole valve comprising:

a body defining a bore;

a valve closure member positioned in the bore;

first and second retaining members positioned on respective sides of the valve closure member for retaining the valve closure member in a closed position and to hold pressure from both sides, one of the retaining members being retractable to permit opening of the valve closure member, and wherein release of the retractable retaining member is controlled by a ratchet assembly comprising first and second axially relatively movable parts, each part defining a toothed face, and a ratch member located between the toothed faces, pressure induced reciprocal movement of the parts advancing the ratch member axially along the toothed face of the first part, in an advanced position the ratch member engaging a unlocking member such that further movement of the first part actuates the unlocking member to release the retractable retaining member.

16. A downhole valve comprising:

a body defining a bore;

a valve closure member positioned in the bore;

first and second retaining members positioned on respective sides of the valve closure member for retaining the valve closure member in a closed position and to hold pressure from both sides, one of the retaining members being retractable to permit opening of the valve closure member, and wherein the retractable retaining member is latchable in a retracted position, and releasable from the retracted position to allow movement of the retractable retaining member to a position to maintain the valve closure member in the open position.

17. A downhole valve comprising:

a body defining a bore;

a valve closure member positioned in the bore;

first and second retaining members positioned on respective sides of the valve closure member for retaining the valve closure member in a closed position and to hold pressure from both sides, one of the retaining members being retractable to permit opening of the valve closure member, and wherein the valve closure member is in the form of a flapper and is mounted on a valve carriage which, with the retractable retaining member retracted, is axially movable towards the retractable retaining member such that the retractable member contacts the flapper and pushes the flapper towards the open position.

18. The valve of claim 17 wherein the valve carriage and the retractable retaining member are connected by a resilient link.

19. The valve of claim 17 wherein the retractable retaining member is arranged to be retractable by application of bore pressure, which bore pressure also maintains the valve carriage and flapper in the closed position, and whereby bleeding off the bore pressure allows the valve carriage to follow the retractable retaining member and further allowing an end of the retractable retaining member to contact the flapper and push the flapper to the open position.

20. A ratchet arrangement for downhole apparatus, the arrangement comprising first and second parts, each part defining a toothed face, and a ratch member located between the toothed faces, the parts being axially relatively movable, wherein reciprocal movement of the parts advances the ratch member axially along the toothed faces and wherein the parts are axially relatively movable by application of fluid pressure thereto.

21. The arrangement of claim 20, wherein the ratch member engages a part of an associated tool on reaching an advanced position, to actuate the tool by transferring force thereto from one of the parts.

22. The arrangement of claim 20, wherein the first part defines a piston and is movable on application of fluid pressure thereto, and the first part has a stroke corresponding to tooth to tooth spacing on the toothed faces of the parts such that each pressure cycle will advance the ratch member one tooth length.

23. The arrangement of claim 22, wherein the toothed face and the piston of the first part are separable.

24. A ratchet arrangement for downhole apparatus, the arrangement comprising first and second parts, each part defining a toothed face, and a ratch member located between the toothed faces, the parts being axially relatively movable, wherein reciprocal movement of the parts advances the ratch member axially along the toothed faces and wherein at least the toothed faces of the first and second parts and the ratch member are part of a unit which is separable from the tool with which the arrangement is associated.

25. A ratchet arrangement for downhole apparatus, the arrangement comprising first and second parts, each part defining a toothed face, and a ratch member located between the toothed faces, the parts being axially relatively movable, wherein reciprocal movement of the parts advances the ratch member axially along the toothed faces wherein the ratch member comprises first and second portions and a spring portion acting therebetween to urge the first and second portions into engagement with the respective toothed faces.

26. The arrangement of claim 25, wherein the ratch member portions are combined as a single integral part.

27. A downhole valve comprising:

a body defining a bore;

a valve closure member positioned in the bore;

first and second retaining members positioned on respective sides of the valve closure member for retaining the valve closure member in a closed position and to hold pressure from both sides, one of the retaining members being retractable to permit opening of the valve closure member; and

means for locking said one of the retaining members in a retaining position, said locking means being releasable by application of a plurality of pressure cycles.

28. A method of completing a downhole string including the steps of:

providing a valve in a tubular string defining a bore, which valve is capable of holding pressure from both above and below and is openable by application of a plurality of pressure cycles to the string bore;

running the string into a bore with the valve closed;

applying test pressures to the string bore above the closed valve;

securing the string in the bore; and

applying one or more pressure cycles to the string bore subsequent to applying said test pressures to open the valve to permit flow of fluid through the string.