Cable interconnection

• US 6,231,392 B1
• Filed: 03/12/1998
• Issued: 05/15/2001
• Est. Priority Date: 10/01/1997
• Status: Expired due to Term

• Current Assignee: FCI Americas Technology Incorporated (FCI)
• Original Assignee: Berg Technology, Inc.
• Inventors: van Woensel, Johannes Maria Blasius
• Primary Examiner(s): NGUYEN, KHIEM M
• Application Number:
  US09/041,817
• Time in Patent Office: 1,160 Days
• Field of Search: 439/701, 439/350-357, 439/358, 439/372, 439/607, 439/610, 439/470
• US Class Current: 439/607.44
• CPC Class Codes: H01R 13/506 assembled by snap action of the parts
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
• CPC Class Codes: H01R 13/516 Means for holding or embracing insulating body, e.g. casing , hoods
• CPC Class Codes: H01R 13/5808 formed by a metallic element crimped around the cable H01R4/185 takes precedence
• CPC Class Codes: H01R 13/627 Snap or like fastening
• CPC Class Codes: H01R 13/6593 the shield being composed of different pieces

Abstract

A cable connector having improved strain relief and cable retention qualities disclosed. A separate strain relief member includes a ferrule or anvil. This member is placed on a cable. The connector is then assembled and the shields are then attached to the connector parts, including the strain relief member. Latches are provided on a connector that mates with the cable connector. The latches engage the strain relief directly. In one embodiment, the latches engage lugs formed on the strain relief member. In another embodiment, the latches have a plurality of protrusions that engage openings in a facing side wall of the cable connector to aid in maintaining the connectors in mated condition, under forces imparted by the cable. The latches can be removed by inserting latch parts or tools into removal openings in side walls or at the top of the connector on which the latch is mounted. Alternatively, latches are mounted to the cable connector to engage latching elements on the mating connector. A mating connector housing is arranged to accommodate latches mounted thereon on the cable connector.

Claims

1. A shielded cable connector comprising:

a terminal block for receiving at least one terminal for intermating with a mating terminal;

a shield member for substantially surrounding side portions of the terminal block and having at least one aperture;

a separate strain relief member mountable on the shield member, the strain relief member comprising an end wall having an opening therein, a ferrule aligned with the opening, and a portion for electrically shielding said at least one aperture; and

a clamp for clamping a portion of the cable onto the ferrule.

2. A connector as in claim 1, wherein the clamp comprises a crimp ring.

3. A connector as in claim 1, wherein the terminal block comprises a body formed of an assembly of substantially similar modules, said modules having corresponding features for holding the modules together.

4. A connector as in claim 1 wherein the shield member comprises mateable parts with corresponding latch features for securing the mateable parts together and wherein the strain relief member includes mounting structure engageable by the shield members for retaining the strain relief member on the shield member upon mating engagement of the mateable parts.

5. A connector as in claim 4, wherein the mateable parts of the shield member include cable engaging portions disposed over the ferrule and the clamp is adapted to receive the cable engaging portions and clamp said portions against the ferrule.

6. A cable connector as in claim 2, wherein the crimp ring is shrinkable.

7. A cable connector as in claim 6, wherein the crimp ring is heat shrinkable.

40. The cable connector as recited in claim 1, wherein said portion comprises a wall having a lip extending therefrom.

8. A cable assembly comprising:

a cable having a plurality of mutual insulated conductors and an electrically conducting sheath surrounding the conductors; and

a connector mounted on the cable, the connector comprising;

a terminal block for receiving at least one terminal for intermating with a mating terminal and for being electrically connected to at least one of said conductors;

a shield member generally surrounding at least a portion of the terminal block and engaging said cable;

a separate strain relief member engaging said cable, a portion of the strain relief member and a portion of said shield member having an overlap; and

a clamp for clamping the strain relief member and the shield member to the cable at said overlap.

9. A connector as in claim 8, wherein the clamp comprises a crimp ring.

10. A connector as in claim 8, wherein the terminal block comprises a body formed of an assembly of substantially similar modules with corresponding structure for holding the modules together.

11. A connector as in claim 8, wherein the shield member comprises mateable parts with latching structure for securing the mateable parts together and wherein the strain relief member includes mounting structure engageable by the shield members for retaining the strain relief member on the shield member upon mating engagement of the mateable parts.

41. The connector as recited in claim 8, wherein said shield member and said strain relief member engage said sheath.

43. A connector as in claim 41, wherein the shield member engages one of an inner and outer surface of said sheath and the strain relief member engages the other one of said inner and outer surfaces.

12. A method for assembling a connector on a cable having a plurality of mutually insulated conductors and an electrically conductive sheath surrounding the conductors comprising the steps of:

placing a clamp member over a portion of the sheath;

engaging the cable with a strain relief member;

mounting a body on the cable to receive the conductors and electrically associate the conductors to terminals carried by the body;

applying an electrical shield member on the body to generally surround at least a portion of the body and to engage the cable; and

placing the clamp over the strain relief member and the shield member; and

activating the clamp to clamp the strain relief member and the shield member to the cable.

13. A method as in claim 12, wherein the cable engaging step comprises placing the strain relief member between the sheath and the insulated conductors.

14. A method according to claim 12, wherein the cable includes an outer sheath and wherein the cable engaging step comprises placing a portion of the strain relief member in underlying relationship with the outer sheath.

42. The method as recited in claim 12, further comprising the step of overlapping said shield member and said strain relief member.

15. A housing for an electrical connector comprising:

a base adapted to receive electrical contacts extending in a mating direction;

a first side wall extending from the base generally in the mating direction of the contacts;

a passageway in the side wall extending from a distal end of the side wall to a proximal end of the side wall;

a first latching detent in the passageway positioned toward the distal end of the passageway; and

a second latching detent in the passageway positioned toward the proximal end of the passageway;

wherein the first and second detents are formed by openings extending from a side surface of the wall into the passageway.

16. A housing as in claim 15, wherein the base is substantially planar and the side wall extends substantially orthogonally to the base along one edge thereof.

17. A housing as in claim 16, and further comprising a second side wall in opposed relation to said side wall and extending in a direction substantially parallel to said first side wall.

18. A housing for an electrical connector comprising:

a base adapted to receive electrical contacts extending in a mating direction;

a side wall extending from the base, generally in the mating direction of the contacts and having a proximal end adjacent the base and a distal end spaced from the base;

a passageway in the side wall extending generally in said mating direction;

a latch member mountable on the side wall, the latch member having a mounting portion adapted to be received in the passageway and a latching arm adapted to extend beyond the distal end of the side wall;

a locking member on the mounting portion of the latch member and a detent in the passageway for cooperating with the locking member to hold the latch member on the side wall; and

a release space associated with the passageway for allowing passage of a release member for releasing the locking member from the detent.

19. A housing as in claim 18, wherein the release space comprises an opening extending from a side surface of the side wall to the passageway.

20. A housing as in claim 19, wherein the detent is located at an intersection of the release space with the passageway.

21. A housing as in claim 18, wherein the release space is adapted to receive a portion of the latch member to effect release of the locking member from the detent.

22. A housing as in claim 18, wherein the release space is adapted to receive at least a part of the mounting portion of the latch member.

23. A housing as in claim 22, wherein the release space comprises an opening in the side wall extending to the passageway.

24. A housing as in claim 18, wherein the release space includes an opening on an upper surface of the side wall, whereby a tool can be inserted into the release space from said upper surface, to effect removal of the latch member.

25. An electrical cable interconnection comprising:

a first connector;

a cable connector adapted to mate with the first connector;

a releasable latch member mounted on the first connector for holding the cable connector in mating relationship with the first connector, the latch member being positioned in facing relationship to a side surface of the cable connector;

a latch structure comprising at least two spaced protrusions formed on a portion of the latch member facing said side surface of the cable connector and at least two spaced openings in said side surface of cable connector positioned for receiving the protrusion when the connectors are mated.

26. An interconnection as in claim 25, wherein the longitudinal axis of the projection is canted with respect to a plane in which said opening is formed.

27. An interconnection as in claim 25, wherein the projection has a canted surface for engaging an edge of said opening.

28. A cable connector, comprising:

a housing for receiving at least one terminal to engage a mating terminal;

a shield defining an enclosure generally surrounding at least a portion said housing and including;

an aperture for entry of the cable into said enclosure; and

a plurality of projections extending along the cable and away from said enclosure, wherein one of said projections is arranged transversely to another of said projections; and

a clamp for securing said plurality of projections to the cable externally of said enclosure.

29. The cable connector as recited in claim 28, further comprising a separate member secured to the cable by said clamp for providing strain relief.

30. The cable connector as recited in claim 28, wherein the clamp is a shrinkable material.

31. The cable connector as recited in claim 30, wherein said shrinkable material is a heat shrinkable material.

32. The cable connector as recited in claim 28, wherein one of said projections has at least a portion that is generally conforming to a shape of the cable and another of said projections is generally planar.

33. A cable connector, comprising:

a housing for receiving at least one terminal to engage a mating terminal;

a two-piece shield generally surrounding at least a portion of said housing, each shield piece having at least one projection generally conforming to a shape of the cable and two generally planar projections flanking said conforming projection;

a separate strain relief member; and

a clamp for securing said plurality of projections and said strain relief to the cable.

34. The cable connector as recited in claim 33, wherein one of said projections is generally transverse to another of said projections.

35. A cable connector, comprising:

a housing for receiving at least one terminal to engage a mating terminal;

a shield generally surrounding at least a portion of said housing;

a separate strain relief member, having;

a first portion extending from said shield;

a wall within said shield and extending towards said housing; and

a plate between said first portion and said wall, said plate transverse to said wall; and

a clamp for securing said first portion of said shield and said strain relief to the cable.

36. The cable connector as recited in claim 35, wherein said plate includes an opening therein, said first portion being a ferrule in communication with said opening.

37. The cable connector as recited in claim 35, wherein said second portion further comprising a lip extending from said wall.

38. The cable connector as recited in claim 37, wherein said second portion and said shield form an enclosure.

39. The cable connector as recited in claim 38, wherein said shield includes an opening therein in communication with said enclosure.

44. A shielded cable connector comprising:

a terminal block for receiving at least one terminal for intermating with a mating terminal;

a shield member for substantially surrounding side portions of the terminal block;

a separate strain relief member mountable on the shield member, the strain relief member comprising an end wall having an opening therein and a ferrule aligned with the opening and having at least a portion extending away from the terminal block; and

a clamp for clamping a portion of the cable onto the portion of the ferrule extending away from the terminal block.

45. A connector as in claim 44, wherein the clamp comprises a crimp ring.

46. A connector as in claim 44, wherein the terminal block comprises a body formed of an assembly of substantially similar modules each with corresponding structure for holding the modules together.

47. A connector as in claim 46, wherein the structure on one of the modules comprises a projection.

48. A connector as in claim 44 wherein the shield member comprises mateable parts with corresponding structure for securing the mateable parts together and wherein the strain relief member includes structure engageable by the shield members for retaining the strain relief member on the shield member upon mating engagement of the mateable parts.

49. A connector as in claim 48, wherein the mateable parts of the shield member include cable engaging portions disposed over the ferrule and the clamp is adapted to receive the cable engaging portions and clamp said portions against the ferrule.

50. A connector as in claim 48, wherein the structure on one mateable part comprises a latch member and the structure on another mateable part comprises a latch structure adapted to engage the latch member.

51. A connector as in claim 48, wherein the structure of the strain relief member comprises a lug.

52. A connector as in claim 44, in combination with a cable, comprising:

a plurality of insulated conductors; and

an electrically conducting sheath surrounding the insulative conductors;

wherein the terminal block electrically connects to at least one of the insulated conductors, the opening in the strain relief member receives the insulative conductors, and the ferrule receives the conducting sheath.

53. A method for assembling a connector on a cable having a plurality of mutually insulated conductors and an electrically conductive sheath surrounding the conductors comprising the steps of:

placing a clamp member over a portion of the sheath;

positioning a strain relief member having a ferrule over the conductors and in a position to receive the sheath on an outer surface of the ferrule;

mounting a body on the cable to receive the conductors and electrically associate the conductors to terminals carried by the body;

applying a electrical shield member on the body to substantially surround the body and engage with the strain relief member; and

placing the clamp over the ferrule; and

activating the clamp to clamp the sheath on the ferrule;

wherein the clamp activating step occurs subsequent to the electrical shield member applying step.

54. A method as in claim 53, and further comprising the step of placing cable engaging portions of the shield members over the sheath, whereby the clamp clamps the sheath and the cable engaging portions of the shield member on the ferrule.

55. A method according to claim 53, wherein the cable includes an outer sheath and wherein the step of positioning the strain relief member includes placing a portion of the ferrule in underlying relationship with the outer sheath.

56. A cable interconnection comprising:

a header connector for mounting on a circuit substrate, the header connector including a latch member extending therefrom; and

a cable connector having a mating end intermateable with the header connector and a cable end for receiving a cable, the cable connector having a cable strain relief member associated therewith at the cable receiving ends and a shield member for providing electrical shielding;

wherein the cable strain relief member includes a latching portion having a mounting lug for mounting the strain relief member on the shield member, and the latch member includes a surface engaging said latching portion.

57. An interconnection as in claim 56, wherein the latch member includes an opening for receiving the lug, whereby the cable connector is secured to the header connector.

58. An interconnection as in claim 56, wherein the surface of the latch portion engaged by the latch member faces away from the header connector.

59. A cable connector comprising:

a terminal block for receiving at least one terminal for intermating with a mating terminal;

a shield member surrounding at least a portion of the terminal block and having at least one opening; and

a latch member overlying the shield and having a projection extending into the opening in the shield member for mounting to the shield.

60. A cable connector as in claim 59, wherein the latch member includes a first structure defining a fulcrum for coacting with a portion of the shield.

61. A cable connector as in claim 60, wherein the latch includes a second structure defining a fulcrum.

62. A cable connector as in claim 61, wherein the latch member is elongated and has a first end adapted to receive an unlatching force, a second end opposed to the first end, a latching element disposed at the second end, and the first and second fulcrum structures are intermediate the first and second ends, whereby movement of the first end toward the shield effects movement of the latching member toward the shield.

63. A cable connector comprising:

a terminal block for receiving at least one terminal for intermating with a mating terminal;

a shield member surrounding at least a portion of the terminal block; and

a latch member overlying the shield and comprising at least one member for mounting the latch member on the terminal block.

64. A cable connector as in claim 63, wherein the shield member includes an opening, the terminal block includes a projection extending through the opening, and the latch member secures to the projection.

65. A cable connector as in claim 63, wherein the latch member includes a first structure defining a fulcrum for coacting with a portion of the shield.

66. A cable connector as in claim 65, wherein the latch includes a second structure defining a fulcrum.

67. A cable connector as in claim 66, wherein the latch member is elongated and has a first end adapted to receive an unlatching force, a second end opposed to the first end, a latching element disposed at the second end, and the first and second fulcrum structures are intermediate the first and second ends, whereby movement of the first end toward the shield effects movement of the latching member toward the shield.