Partial reflector

• US 6,231,992 B1
• Filed: 09/04/1998
• Issued: 05/15/2001
• Est. Priority Date: 09/04/1998
• Status: Expired due to Fees

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Niebauer, Daniel A., Bolker, Barry F. T.
• Primary Examiner(s): Jones, Deborah
• Assistant Examiner(s): BOSS, WENDY L
• Application Number:
  US09/148,839
• Time in Patent Office: 984 Days
• Field of Search: 428/433, 428/469, 428/472, 428/432, 428/220, 359/583, 359/360, 359/584, 359/586, 359/589
• US Class Current: 428/472
• CPC Class Codes: G02B 5/0858 the reflecting layers comprising a single metallic layer with one or more dielectric layers

Abstract

An improved partial reflector is disclosed in which the reflector is configured to provide selected levels of reflectance, transmittance and efficiency that are substantially uniform over the visible wavelength range of 400 to 700 nanometers. This result is achieved using a special three-layer coating that includes a metal layer sandwiched between two metal oxide dielectric layers having relatively high refractive indices >2.0. Advantageously, the three layers all incorporate the same metal, preferably niobium.

Claims

1. A partial reflector comprising:

a substrate having a front surface and a rear surface; and

a multi-layer, thin-film coating deposited on one of the surfaces of the substrate, wherein the coating includes

a first layer having a prescribed, uniform thickness, wherein the first layer is formed of a prescribed metal oxide,

a second layer overlaying the first layer and having a prescribed, uniform thickness, wherein the second layer is formed of a prescribed metal, and

a third layer overlaying the second layer and having a prescribed, uniform thickness, wherein the third layer is formed of a prescribed metal oxide,

wherein the metal incorporated in the coating'"'"'s first, second and third layers is the same and consists essentially of niobium, hafnium or zirconium,

and wherein the prescribed thicknesses of the first, second and third layers are selected to provide the partial reflector with prescribed, non-zero reflectance and transmittance values that are substantially uniform over a wavelength band of about 400 to 700 nanometers.

2. A partial reflector as defined in claim 1, wherein the multi-layer, thin-film coating is configured such that the reflector has a transmittance of at least 20% and a reflectance of at least 20%, over a wavelength band of about 400 to 700 nanometers.

3. A partial reflector as defined in claim 1, wherein the metal is niobium.

4. A partial reflector as defined in claim 3, wherein:

the prescribed thickness of the first layer is in the range of about 2 to 55 nanometers;

the prescribed thickness of the second layer is in the range of about 3.5 to 36 nanometers; and

the prescribed thickness of the third layer is in the range of about 2 to 60 nanometers.

5. A partial reflector as defined in claim 1, wherein the refractive indices of the first and third layers of the multi-layer coating both are greater than 2.0.

6. A partial reflector comprising:

a substrate having a front surface and a rear surface; and

a multi-layer, thin-film coating deposited on one of the surfaces of the substrate, wherein the coating includes

a first layer having a prescribed, uniform thickness, wherein the first layer is formed of a prescribed metal oxide having a refractive index greater than 2.0,

a second layer overlaying the first layer and having a prescribed, uniform thickness, wherein the second layer is formed of a prescribed metal, and

a third layer overlaying the second layer and having a prescribed, uniform thickness, wherein the third layer is formed of a prescribed metal oxide having a refractive index greater than 2.0,

wherein the metal incorporated in the coating'"'"'s first, second and third layers is the same and is selected from the group consisting of niobium, hafnium and zirconium,

and wherein the prescribed thicknesses of the first, second and third layers are selected to provide the partial reflector with prescribed non-zero reflectance and transmittance values that are substantially uniform over a wavelength band of about 400 to 700 nanometers.

7. A partial reflector as defined in claim 6, wherein the multi-layer, thin-film coating is configured such that the reflector has a transmittance of at least 20% and a reflectance of at least 20%, over a wavelength band of about 400 to 700 nanometers.

8. A partial reflector as defined in claim 6, wherein the metal is niobium.

9. A partial reflector as defined in claim 8, wherein:

the prescribed thickness of the first layer is in the range of about 2 to 55 nanometers;

the prescribed thickness of the second layer is in the range of about 3.5 to 36 nanometers; and

the prescribed thickness of the third layer is in the range of about 2 to 60 nanometers.

10. A partial reflector comprising:

a substrate having a front surface and a rear surface; and

a multi-layer, thin-film coating deposited on one of the surfaces of the substrate, wherein the coating consists of

a first layer having a prescribed, uniform thickness, wherein the first layer is formed of a prescribed metal oxide,

a second layer overlaying the first layer and having a prescribed, uniform thickness, wherein the second layer is formed of a prescribed metal, and

a third layer overlaying the second layer and having a prescribed, uniform thickness, wherein the third layer is formed of a prescribed metal oxide,

wherein the metal incorporated in the coating'"'"'s first, second and third layers is the same and consists essentially of niobium, titanium, hafnium or zirconium,

and wherein the prescribed thicknesses of the first, second and third layers are selected to provide the partial reflector with prescribed, non-zero reflectance and transmittance values that are substantially uniform over a wavelength band of about 400 to 700 nanometers.

11. A partial reflector as defined in claim 10, wherein the multi-layer, thin-film coating is configured such that the reflector has a transmittance of at least 20% and a reflectance of at least 20%, over a wavelength band of about 400 to 700 nanometers.

12. A partial reflector comprising:

a substrate having a front surface and a rear surface;

an antireflection coating deposited on the rear surface of the substrate; and

a multi-layer, thin-film coating deposited on the front surface of the substrate, wherein the multi-layer coating includes

a first layer having a prescribed, uniform thickness, wherein the first layer is formed of a prescribed metal oxide,

a second layer overlaying the first layer and having a prescribed, uniform thickness, wherein the second layer is formed of a prescribed metal, and

a third layer overlaying the second layer and having a prescribed, uniform thickness, wherein the third layer is formed of a prescribed metal oxide,

wherein the metal incorporated in the coating'"'"'s first, second and third layers is the same and consists essentially of niobium, titanium, hafnium or zirconium,

and wherein the prescribed thicknesses of the first, second and third layers are selected to provide the partial reflector with prescribed, non-zero reflectance and transmittance values that are substantially uniform over a wavelength band of about 400 to 700 nanometers.

13. A partial reflector as defined in claim 12, wherein the multi-layer, thin-film coating is configured such that the reflector has a transmittance of at least 20% and a reflectance of at least 20%, over a wavelength band of about 400 to 700 nanometers.

14. A partial reflector comprising:

a substrate having a front surface and a rear surface; and

a multi-layer, thin-film coating deposited on one of the surfaces of the substrate, wherein the coating consists of

a first layer having a prescribed, uniform thickness, wherein the first layer is formed of a prescribed metal oxide having a refractive index greater than 2.0,

a second layer overlaying the first layer and having a prescribed, uniform thickness, wherein the second layer is formed of a prescribed metal, and

a third layer overlaying the second layer and having a prescribed, uniform thickness, wherein the third layer is formed of a prescribed metal oxide having a refractive index greater than 2.0,

wherein the metal incorporated in the coating'"'"'s first, second and third layers is the same and is selected from the group consisting of niobium, titanium, hafnium and zirconium,

and wherein the prescribed thicknesses of the first, second and third layers are selected to provide the partial reflector with prescribed, non-zero reflectance and transmittance values that are substantially uniform over a wavelength band of about 400 to 700 nanometers.

15. A partial reflector as defined in claim 14, wherein the multi-layer, thin-film coating is configured such that the reflector has a transmittance of at least 20% and a reflectance of at least 20%, over a wavelength band of about 400 to 700 nanometers.

16. A partial reflector comprising:

a substrate having a front surface and a rear surface;

an antireflection coating deposited on the rear surface of the substrate; and

a multi-layer, thin-film coating deposited on the front surface of the substrate, wherein the multi-layer coating includes

a first layer having a prescribed, uniform thickness, wherein the first layer is formed of a prescribed metal oxide having a refractive index greater than 2.0,

a second layer overlaying the first layer and having a prescribed, uniform thickness, wherein the second layer is formed of a prescribed metal, and

a third layer overlaying the second layer and having a prescribed, uniform thickness, wherein the third layer is formed of a prescribed metal oxide having a refractive index greater than 2.0,

wherein the metal incorporated in the coating'"'"'s first, second and third layers is the same and is selected from the group consisting of niobium, titanium, hafnium and zirconium,

and wherein the prescribed thicknesses of the first, second and third layers are selected to provide the partial reflector with prescribed, non-zero reflectance and transmittance values that are substantially uniform over a wavelength band of about 400 to 700 nanometers.

17. A partial reflector as defined in claim 16, wherein the multi-layer, thin-film coating is configured such that the reflector has a transmittance of at least 20% and a reflectance of at least 20%, over a wavelength band of about 400 to 700 nanometers.