Method and apparatus for measuring internal structure of a target magnetic body using inductance

• US 6,232,774 B1
• Filed: 01/19/1999
• Issued: 05/15/2001
• Est. Priority Date: 07/11/1996
• Status: Expired due to Term

• Current Assignee: Magnegraph Co., Ltd.
• Original Assignee: Magnegraph Co., Ltd.
• Inventors: Kimura, Takashi
• Primary Examiner(s): Oda, Christine K.
• Assistant Examiner(s): Zaveri, Subhash
• Application Number:
  US09/233,854
• Time in Patent Office: 847 Days
• Field of Search: 324/235, 324/225, 324/232, 324/233, 324/329, 324/240, 324/207.16, 324/207.17
• US Class Current: 324/235
• CPC Class Codes: G01N 27/82 for investigating the presence of flaws

Abstract

The process first applies a magnetostatic field to a target magnetic body to magnetize the target magnetic body. The process then cuts the magnetostatic field off and measures a transient variation in a differential magnetic flux density at a plurality of positions in the vicinity of the target magnetic body. The process subsequently determines a time constant of the transient variation in the differential magnetic flux density at the plurality of positions. The process then determines a specific characteristic value relating to the internal structure of the target magnetic body, based on a distribution of the time constant over the plurality of positions. This arrangement enables a variety of internal structures of the target magnetic body to be examined in a non-destructive manner.

Claims

1. A method of examining an internal structure of a target magnetic body, said method comprising the steps of:

(a) applying a magnetostatic field to a target magnetic body to magnetize the target magnetic body;

(b) cutting the magnetostatic field off and subsequently measuring a transient variation in a differential magnetic flux density at a plurality of position in the vicinity of the target magnetic body, the differential magnetic flux density being a differentiation of a magnetic flux density with respect to time;

(c) determining a time constant of the transient variation in the differential magnetic flux density at the plurality of positions; and

(d) determining a specific characteristic value relating to the internal structure of the target magnetic body, based on a distribution of the time constant over the plurality of positions.

2. A method in accordance with claim 1, wherein said step (c) includes the step of:

assuming the transient variation in the differential magnetic flux density to be a combination of a transient variation in a first differential magnetic flux density corresponding to an attenuation of a first magnetic flux density caused by the magnetostatic field and a transient variation in a second differential magnetic flux density corresponding to an attenuation of a second magnetic flux density caused by an eddy current, which is induced by the attenuation of the first magnetic flux density, and determining at least one of a first time constant defining the transient variation in the first differential magnetic flux density and a second time constant defining the transient variation in the second differential magnetic flux density.

3. A method in accordance with claim 2, wherein the target magnetic body is a plate assembly obtained by joining two metal plates by spot welding, and

wherein said step (d) includes the step of:

determining a shape of a nugget portion of a spot welded part, based on a distribution of the first time constant.

4. A method in accordance with claim 2, wherein the target magnetic body is a plate assembly obtained by joining two metal plates by spot welding, and

wherein said step (d) includes the step of:

determining a shape of a joint portion of a spot welded part, based on a distribution of the second time constant.

9. The method, as recited in claim 1, wherein the cutting the magnetostatic field and subsequently measuring, comprises using a loop coil for the measuring.

10. The method, as recited in claim 9, wherein the cutting the magnetostatic field and subsequently measuring, further comprises using a hall device electrically connected to the loop coil.

5. An apparatus for examining an internal structure of a target magnetic body, comprising:

a magnetostatic field application unit that applies a magnetostatic field to a target magnetic body to magnetize the target magnetic body;

a measurement unit that cuts the magnetostatic field off and subsequently measures a transient variation in a differential magnetic flux density at a plurality of positions in the vicinity of the target magnetic body, the differential magnetic flux density being a differentiation of a magnetic flux density with respect to time;

a time constant determination unit that determines a time constant of the transient variation in the differential magnetic flux density at the plurality of positions; and

a structural characteristic determination unit that determines a specific characteristic value relating to the internal structure of the target magnetic body, based on a distribution of the time constant over the plurality of positions.

6. An apparatus in accordance with claim 5, wherein said time constant determination unit assumes the transient variation in the differential magnetic flux density to be a combination of a transient variation in a first differential magnetic flux density corresponding to an attenuation of a first magnetic flux density caused by the magnetostatic field and a transient variation in a second differential magnetic flux density corresponding to an attenuation of a second magnetic flux density caused by an eddy current, which is induced by the attenuation of the first magnetic flux density, and determines at least one of a first time constant defining the transient variation in the first differential magnetic flux density and a second time constant defining the transient variation in the second differential magnetic flux density.

7. An apparatus in accordance with claim 6, wherein the target magnetic body is a plate assembly obtained by joining two metal plates by spot welding, and

wherein said structural characteristic determination unit determines a shape of a nugget portion of a spot welded part, based on a distribution of the first time constant.

8. An apparatus in accordance with claim 6, wherein the target magnetic body is a plate assembly obtained by joining two metal plates by spot welding, and

wherein said structural characteristic determination unit determines a shape of a joint portion of a spot welded part, based on a distribution of the second time constant.

11. The apparatus, as recited in claim 5, wherein the measurement unit, comprises a loop coil.

12. The apparatus, as recited in claim 11, wherein the measurement unit, further comprises a hall device.

13. The apparatus, as recited in claim 12, wherein the loop coil is electrically connected in series with the hall device.

14. A method of examining an internal structure of a target magnetic body, said method comprising the steps of:

(a) applying a first magnetostatic field to a target magnetic body to magnetize the target magnetic body;

(b) cutting the first magnetostatic field;

(c) using a first coil loop to provide a first magnetic flux density measurement at a first location;

(d) determining a first time constant at the first location based on the first magnetic flux density; and

(e) determining a specific characteristic value relating to the internal structure of the target magnetic body is further based on the first time constant at the first location.

15. The method, as recited in claim 14, further comprising the steps of:

(a) applying a second magnetostatic field to the target magnetic body;

(b) cutting the second magnetostatic field;

(c) using a second coil loop to provide a first magnetic flux density measurement at a second location; and

(d) determining a first time constant at the second location based on the first magnetic flux density at the second location, wherein the determining a specific characteristic value relating to the target magnetic body is based on the first time constant at the second location.

16. The method, as recited in claim 15, further comprising the steps of:

(a) applying a third magnetostatic field to the target magnetic body;

(b) cutting the third magnetostatic field;

(c) using the first coil loop and a first hall device to provide a second magnetic flux density measurement at the first location;

(d) applying a fourth magnetostatic field to the target magnetic body;

(e) cutting the fourth magnetostatic field; and

(f) using the second coil loop and a second hall device to provide a second magnetic flux density measurement at the second location.

17. The method, as recited in claim 16, further comprising the steps of:

(a) determining a second time constant at the first location; and

(b) determining a second time constant at the second location, wherein the determining a specific characteristic value relating to the target magnetic body is further based on the second time constant at the first location and the second time constant at the second location.