Drainable sheathing membrane for exterior wall assembly water management system

• US 6,233,890 B1
• Filed: 02/24/1999
• Issued: 05/22/2001
• Est. Priority Date: 02/24/1999
• Status: Expired due to Term

• Current Assignee: United States Gypsum Company (GEBR Knauf Verwaltungsgesellschaft KG)
• Original Assignee: United States Gypsum Company (GEBR Knauf Verwaltungsgesellschaft KG)
• Inventors: Tonyan, Timothy D.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): Dorsey, Dennis L.
• Application Number:
  US09/256,928
• Time in Patent Office: 818 Days
• Field of Search: 523/023, 526/60, 526/63, 526/64, 523/026, 523/021
• US Class Current: 52/302.3
• CPC Class Codes: E04B 1/70 Drying or keeping dry, e.g. by air vents using damp-proof courses E04B1/644; using sealings, e.g. sealing masses or foils, E04B1/66; during erection E04G21/28
• CPC Class Codes: E04F 13/04 Bases for plaster sub-ceilings with plaster-carrying means E04B9/06
• CPC Class Codes: E04F 13/047 Plaster carrying meshes
• CPC Class Codes: E04F 13/06 Edge-protecting borders borders for joints between plaster layers and window or door frames or like E06B1/62
• CPC Class Codes: E04F 19/02 Borders; Finishing strips, e.g. beadings; Light coves for protecting edges of plaster E04F13/06
• CPC Class Codes: E04F 2013/065 for lower edges of outer insulation layers

Abstract

An exterior wall assembly water management system that includes flashing, a drainable weather-resistive membrane, exterior cladding, a basecoat and an exterior finish. The basecoat and the exterior stucco finish are applied to the outer surface of the exterior cladding, or in the alternative to an insulation layer. The disclosed water managed exterior system efficiently directs any penetrating water to weeps, or the like, by providing a water drainage medium between the weather-resistive membrane and the exterior cladding. The water drainage medium is embossed upon the outer surface of the weather-resistive membrane, creating a drainage space between the membrane and the cladding. The unwanted water drains downwards via the drainage space, is caught at the base of the wall by the flashing, and is further drained outside of the wall cladding.

Claims

1. An exterior finishing system for a building for a system comprising:

a weather resistive membrane having an inner and an outer surface;

an exterior cladding having an inner surface and an outer surface, said inner surface of said exterior cladding disposed adjacent said outer surface of said weather resistive membrane; and

means for managing water between said outer surface of said weather resistive membrane and said inner surface of said exterior cladding, said means for managing water including a non-integral separate raised media on said outer surface of said weather resistive membrane, said non-integral separate raised media forming a vertical drainage medium.

2. An exterior finishing system in accordance with claim 1 wherein said non-integral separate raised media includes a plurality of protrusions.

3. An exterior finishing system in accordance with claim 2 wherein said protrusions extend outwardly about {fraction (1/32)} inch to about {fraction (3/16)} inch from said raised media.

4. An exterior finishing system in accordance with claim 2 wherein said protrusions are spaced no less than ⅛

inch apart and no more than 1½

inch apart.

5. An exterior finishing system in accordance with claim 1 wherein said means for managing water provides said weather resistive membrane with a water vapor permeance in the range of 3 to 40 perms.

6. An exterior finishing system in accordance with claim 1 wherein said means for managing water provides said weather resistive membrane with a water penetration resistance capable of maintaining a hydrostatic head of 4 inches for a period of 72 hours.

7. An exterior finishing system in accordance with claim 1 wherein said exterior cladding includes a sheathing panel.

8. An exterior finishing system in accordance with claim 1 further comprising a structural sheathing panel attached to said inner surface of said weather resistive membrane.

9. A method of constructing an exterior finishing system comprising the steps of:

attaching a weather resistive membrane with an inner surface and an outer surface to exterior wall framing members of a building;

providing a non-integral raised media drainage structure having an inner surface and an outer surface;

affixing said inner surface of said non-integral raised media drainage structure to the outer surface of said weather resistive membrane;

providing an exterior cladding with an inner surface and an outer surface and attaching said exterior cladding to said framing whereby said inner surface of said exterior cladding overlies said outer surface of said non-integral raised media drainage structure.

10. A method of constructing an exterior finishing system in accordance with claim 9 further comprising the step of providing a structural sheathing panel having an outer surface and disposing said outer surface of said structural sheathing adjacent said inner surface of said weather resistive membrane.

11. A cladded wall comprising:

a plurality of studs having outer surfaces and being framed on a base member;

a flashing component affixed adjacent said base member;

a weather resistive membrane having an inner surface and an outer surface, said inner surface of said weather resistive membrane being affixed to said outer surfaces of said studs;

an exterior cladding having an inner surface and an outer surface, said inner surface of said exterior cladding disposed adjacent said outer surface of said weather resistive membrane;

means for managing water between said outer surface of said weather resistive membrane and said inner surface of said exterior cladding, said means for managing water include a non-integral drainage raised media structure, said non-integral drainage raised media structure including a plurality of protrusions and being disposed at said outer surface of said weather resistive membrane, said non-integral raised media drainage structure forming a vertical drainage medium.

12. A cladded wall in accordance with claim 11 wherein said protrusions extend outwardly about {fraction (1/32)} inch to about {fraction (3/16)} inch from said drainage structure.

13. A cladded wall in accordance with claim 11 wherein said protrusions are spaced no less than ⅛

inch apart and no more than 1½

inch apart.

14. A cladded wall in accordance with claim 11 wherein said means for managing water provides said weather resistive membrane with a water vapor permeance in the range of 3 to 40 perms.

15. A cladded wall in accordance with claim 11 wherein said means for managing water provides said weather resistive membrane with a water penetration resistance capable of sustaining a hydrostatic head of 4 inches for a 72 hour period.

16. A cladded wall in accordance with claim 11 wherein said exterior cladding includes a sheathing panel.

17. An exterior finishing system in accordance with claim 11 further comprising a structural sheathing having an inner surface and an outer surface, said inner surface of said structural sheathing attached to said outer surface of said studs and said outer surface of said structural sheathing disposed adjacent said inner surface of said weather resistive membrane.

18. A method of cladding building structures comprising the steps of:

installing a plurality of studs having outer surfaces onto a base member;

installing a flashing component affixed adjacent said base member;

installing a weather resistive membrane having an inner surface and an outer surface, said inner surface positioned at said outer surface of said studs;

installing an exterior cladding having an inner surface and an outer surface, said inner surface of said exterior cladding disposed adjacent said outer surface of said weather resistive membrane;

installing a non-integral raised drainage structure having an outer surface and an inner surface between said weather resistive membrane and said exterior cladding;

forming a vertical drainage medium at said non-integral raised drainage structure thereby creating means for managing water between said outer surface of said weather resistive membrane and said inner surface of said exterior cladding.

19. A method of cladding building structures in accordance with claim 18 wherein said step of installing said non-integral raised drainage structure includes affixing said inner surface of said non-integral raised drainage structure to said outer surface of said weather resistive membrane.

20. A method of cladding building structures in accordance with claim 18 wherein said step of forming a vertical drainage medium includes preforming a plurality of protrusions on said non-integral raised drainage structure.

21. A method of cladding building structures in accordance with claim 18 further including the step of installing a structural sheathing and attaching said structural sheathing to said outer surface of said studs, between said studs and said weather resistive membrane.

22. A drainable sheathing membrane for an exterior finishing system comprising:

a weather resistive membrane having an inner and an outer surface;

a non-integral raised media having an inner and an outer surface, said inner surface of said non-integral raised media disposed on said outer surface of said weather resistive membrane; and

said outer surface of said non-integral raised media includes a plurality of protrusions forming a vertical drainage medium.

23. A drainable sheathing membrane in accordance with claim 22 wherein said protrusions extend outwardly about {fraction (1/32)} inch to about {fraction (3/16)} inch from said outer surface of said non-integral raised media.

24. A drainable sheathing membrane in accordance with claim 22 wherein said protrusions are spaced no less than ⅛

inch apart and no more than 1½

inch apart.

25. A drainable sheathing membrane in accordance with claim 22 wherein said membrane includes a water vapor permeance in the range of 3 to 40 perms.

26. A drainable sheathing membrane in accordance with claim 22 wherein said membrane includes a water penetration resistance capable of sustaining a hydrostatic head of 4 inches for a 72 hour period.