Motor vehicle automatic HVAC control with open loop transient compensation

• US 6,234,398 B1
• Filed: 12/07/1999
• Issued: 05/22/2001
• Est. Priority Date: 12/07/1999
• Status: Expired due to Fees

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Kelly, Sean Michael, Pawlak, John Lawrence III
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US09/456,236
• Time in Patent Office: 532 Days
• Field of Search: 236/91.C, 236/91.F, 236/91.E, 236/91.R, 236/46.R, 236/46.A, 236/46.F, 236/47, 621/33, 621/31, 622/39, 622/44, 165/202, 165/203, 165/204, 165/42, 165/43
• US Class Current: 236/91.00C
• CPC Class Codes: B60H 1/0073 Control systems or circuits characterised by particular algorithms or computational models, e.g. fuzzy logic or dynamic models

Abstract

An improved performance and cost-effective control for an automatic motor vehicle HVAC system in which the system variables are controlled without regard to a measured in-car temperature during steady-state conditions, and in which the steady-state control is modified during transient conditions by a time-dependent open-loop compensation term, INCAR. The initial value of INCAR, a target value and a time rate of change are initialized as a function of environmental and system conditions at the onset of the transient condition. At ignition key-on, INCAR is initialized in accordance with an estimate of the in-car temperature, and exponentially adjusted toward a predetermined reference temperature (target), such as 75°, at a rate determined by the initial temperature, preferably with adjustments being made for door opening and closing. At ignition key-off, INCAR is initialized at its current value, and exponentially adjusted toward a target temperature based on ambient air temperature and solar loading, to form a basis for in-car temperature initialization at the next ignition key-on. For extended key-off periods, system temperature sensors may be used to initialize INCAR.

Claims

1. A method of estimating cabin air temperature in a vehicle automatic HVAC system that develops HVAC control settings in response to the cabin air temperature estimate, a desired cabin air temperature, detected solar loading, and a measure of ambient air temperature, the method comprising the steps of:

detecting an onset of a transient operating condition;

estimating an initial temperature of the cabin air at the detected onset;

determining a target temperature corresponding to an expected cabin air temperature at a conclusion of the transient operating condition;

determining an expected rate of change of the cabin air temperature during the transient condition; and

estimating the cabin air temperature based on the estimated initial temperature, the target temperature and the expected rate of change.

2. The method of claim 1, wherein the transient operating condition is an initiation of vehicle operation, and the target temperature is a predetermined constant.

3. The method of claim 1, wherein the HVAC system includes a system sensor for determining an air discharge temperature, the transient operating condition is an initiation of vehicle operation, and the initial temperature is estimated based on the system sensor.

4. The method of claim 1, wherein the transient operating condition is an initiation of vehicle operation, and the expected rate of change is determined as a function of the estimated initial temperature.

5. The method of claim 1, wherein the estimate of cabin air temperature is determined in accordance with the expression:

6. The method of claim 5, wherein the elapsed time of the transient maintained at an initial setting if the HVAC system is in a heating mode, and an engine coolant temperature is less than a reference temperature.

7. The method of claim 6, wherein once the engine coolant temperature reaches the reference temperature, the elapsed time of the transient is constrained to a rate of increase determined as a function of average engine speed.

8. The method of claim 1, wherein the HVAC system includes a system sensor for determining an air discharge temperature, and the method includes the steps of:

updating the cabin air temperature estimate following a termination of vehicle operation; and

upon detection of a transient condition due to a subsequent initiation of vehicle operation, estimating the initial temperature is estimated according to one of the cabin air temperature estimate at such subsequent initiation and the system sensor.

9. The method of claim 1, including the steps of:

updating the cabin air temperature estimate following a termination of vehicle operation; and

upon detection of a transient condition due to a subsequent initiation of vehicle operation, estimating the initial temperature according to the cabin air temperature estimate at such subsequent initiation.

10. The method of claim 9, including the steps of wherein the cabin air temperature estimate is updated following the termination of vehicle operation based on the cabin air temperature estimate at such termination, the measure of ambient air temperature, the detected solar loading, and an elapsed time of such termination.

11. The method of claim 9, wherein the cabin air temperature estimate is updated following termination of vehicle operation in accordance with the expression:

12. The method of claim 11, including the step of re-initializing the target temperature, the initial temperature and the elapsed time if the measure of ambient air temperature and/or the detected solar loading change by at least a predetermined amount.

13. The method of claim 1, wherein the transient operating condition is a vehicle door opening, and the initial temperature is estimated according to the cabin air temperature estimate at the detected onset of said door opening, and the target temperature is determined according to the measure of ambient air temperature.

14. The method of claim 13, wherein the expected rate of change is determined in accordance with a predetermined time constant for door openings.

15. The method of claim 13, wherein the transient operating condition is a vehicle door closing, and the initial temperature is estimated according to the cabin air temperature estimate at the detected onset of said door closing, the target temperature is a predetermined constant, and the expected rate of change is determined as a function of an estimated initial temperature.