Waterproofing membrane having release sheet cutting system

• US 6,235,365 B1
• Filed: 12/18/1998
• Issued: 05/22/2001
• Est. Priority Date: 12/18/1998
• Status: Expired due to Fees

• Current Assignee: W R Grace & Company - CONN (Standard Industries Holdings, Inc.)
• Original Assignee: W R Grace & Company - CONN (Standard Industries Holdings, Inc.)
• Inventors: Schaughency, Edwin C., Wydra, Walter W., Starsmeare, George W.
• Primary Examiner(s): Ahmad, Nasser
• Application Number:
  US09/215,444
• Time in Patent Office: 886 Days
• Field of Search: 428/40.3, 428/40.1, 428/41.8, 428/43, 428/42.2, 428/40.5, 428/41.6, 428/42.1, 428/67, 428/114, 428/492, 52/99, 523/091, 524/12, 523/093, 523/091.6, 527/461.1
• US Class Current: 428/40.1
• CPC Class Codes: E04D 5/12 specially modified, e.g. perforated, with granulated surface, with attached pads
• CPC Class Codes: E06B 2001/628 Separate flexible joint covering strips; Flashings
• CPC Class Codes: Y10T 428/14 Layer or component removable to expose adhesive
• CPC Class Codes: Y10T 428/141 Bituminous
• CPC Class Codes: Y10T 428/1419 Wax containing
• CPC Class Codes: Y10T 428/1467 Coloring agent
• CPC Class Codes: Y10T 428/1476 Release layer
• CPC Class Codes: Y10T 428/1486 Ornamental, decorative, pattern, or indicia
• CPC Class Codes: Y10T 428/149 Sectional layer removable
• CPC Class Codes: Y10T 428/15 Sheet, web, or layer weakened to permit separation through thickness
• CPC Class Codes: Y10T 428/22 Nonparticulate element embedded or inlaid in substrate and visible
• CPC Class Codes: Y10T 428/24132 including grain, strips, or filamentary elements in different layers or components parallel
• CPC Class Codes: Y10T 428/31826 Of natural rubber

Abstract

An improved waterproofing membrane comprising a preformed waterproofing adhesive layer, releasable sheet liner, and a string or plurality of strings operative to cut the release sheet liner into smaller portions for selective removal to expose portions of the adhesive layer for installation onto a building surface or civil engineering surface.

Claims

1. A waterproofing membrane comprising:

a carrier support sheet comprising a continuous film comprising a polyolefin polymer;

a preformed waterproofing adhesive layer comprising a rubber-modified bitumen or a nonbituminous synthetic adhesive, said waterproofing adhesive layer having a first major side and a second major side opposite said first major side;

said first major side thereof being attached to said continuous carrier support sheet;

a release sheet liner releasably attached to said second major side of said preformed waterproofing adhesive layer, said liner comprising waxed or siliconized paper; and

at least one string having a gauge thinner than said preformed waterproofing adhesive layer, said at least one string disposed between said carrier support sheet and said waxed or siliconized paper release sheet liner, said at least one string being operative, when pulled away from said waterproofing adhesive layer, to cut said paper release sheet liner into smaller portions, whereby a cut portion of said release sheet may be removed from said adhesive layer and said carrier support sheet.

2. The waterproofing membrane of claim 1 wherein said release sheet liner comprises a silicone coated release paper and said waterproofing adhesive layer comprises a rubber modified bitumen.

3. The waterproofing membrane of claim 1 further comprising a plurality of strings operative to cut various portions of said release sheet liner.

4. The waterproofing membrane of claim 1 wherein said membrane comprises at least two strings operative to cut different portions of said release sheet liner, said at least two strings being parallel to each other.

5. The waterproofing membrane of claim 1 wherein said at least one string is located between said preformed waterproofing adhesive layer and said release sheet liner.

6. The waterproofing membrane of claim 1 wherein said at least one string is embedded in said preformed waterproofing adhesive layer.

7. The waterproofing membrane of claim 1 wherein a first plurality of strings is disposed between said preformed waterproofing adhesive layer and said release sheet liner, and a second plurality of strings is embedded within said preformed waterproofing adhesive layer.

8. The waterproofing membrane of claim 1 wherein said at least one string is made from a material comprising hemp, cotton, nylon, glass, metal, or combination thereof.

9. The waterproofing membrane of claim 1 wherein said at least one string is coated.

10. The waterproofing membrane of claim 1 wherein said at least one string comprises nylon.

11. The waterproofing membrane of claim 10 wherein said at least one nylon string is monofilament and is coated with wax or silicone.

15. A method of installing a waterproofing membrane on a building or civil engineering surface comprising:

providing at the application site the waterproofing membrane of claim 1, and pulling on said at least one string in a direction away from said waterproofing adhesive layer to cut a portion of said waxed or siliconized paper release sheet liner.

16. The method of claim 15 comprising cutting said release sheet liner, removing the cut portion thereof to expose a portion of said waterproofing adhesive layer, and applying the exposed portion of said waterproofing adhesive layer to a building or civil engineering surface.

17. The waterproofing membrane of claim 1 wherein said at least one string is oriented in the machine direction of the membrane.

18. The waterproofing membrane of claim 1 wherein said at least one string extends beyond the edge of said preformed waterproofing adhesive membrane.

19. The waterproofing membrane of claim 1 wherein said at least one string has a color different from said preformed waterproofing adhesive layer.

20. The waterproofing membrane of claim 17 wherein said release sheet liner has a marking to indicate the location of said at least one string.

12. Method of making a waterproofing membrane laminate comprising:

providing a waterproofing adhesive layer comprising a rubber-modified bitumen or non-bituminous synthetic polymer, said waterproofing adhesive layer having a first major side and a second major side opposite said first major side, said first major side thereof being attached to a carrier support sheet comprising a continuous polyolefin polymer film, and a releasable sheet liner comprising a waxed or siliconized paper, and incorporating between said continuous polymer film carrier support sheet and releasable paper sheet liner a waterproofing adhesive layer and at least one string having a gauge thinner than said waterproofing adhesive layer, said at least one string being operative to cut said releasable paper sheet liner into smaller portions when said string is pulled away from said waterproofing adhesive layer.

13. The method of claim 12 wherein said waterproofing adhesive layer is provided by melt-coating a waterproofing adhesive material comprising a rubber modified bitumen or a non-bituminous adhesive onto a release sheet liner having said at least one string positioned thereon.

14. The method of claim 13 further comprising positioning a plurality of strings on said release sheet liner prior to melt-coating said waterproofing adhesive material onto said release sheet liner.

21. A waterproofing membrane comprising:

a carrier support sheet comprising a continuous film comprising a polyolefin polymer;

a preformed waterproofing adhesive layer comprising rubber modified bitumen or a non-bituminous synthetic adhesive, said waterproofing adhesive layer having a first major side attached to said carrier support sheet and a second major side opposite said first major side;

a release sheet liner that is releasably attached to said second major side of said preformed waterproofing adhesive layer, said liner comprising a waxed or siliconized paper; and

at least two strings having gauges thinner than said preformed waterproofing adhesive layer, and said at least two strings being disposed between said polymeric carrier support sheet and said paper release sheet liner, said at least two strings being parallel to each other and operative, when pulled away from said waterproofing adhesive layer, to cut said release sheet liner into portions, whereby a portion of said release sheet may be removed from said adhesive layer.

22. The waterproofing membrane of claim 21 wherein said at least two parallel strings are made of nylon.

23. The waterproofing membrane of claim 21 wherein said at least two parallel strings are coated.

24. The waterproofing membrane of claim 21 wherein said release sheet liner is marked to indicate the location of said at least two parallel strings.

25. The waterproofing membrane of claim 21 wherein said at least two strings have a color different from said waterproofing adhesive layer.