Brushless motor

• US 6,236,126 B1
• Filed: 02/11/2000
• Issued: 05/22/2001
• Est. Priority Date: 06/25/1999
• Status: Expired due to Fees

• Current Assignee: Calsonic Kansei Corporation
• Original Assignee: Calsonic Kansei Corporation
• Inventors: Uchino, Setsuya, Yagi, Yoshihiro, Sunaga, Hideki, Kawarai, Hiromi, Ohira, Shigenori
• Primary Examiner(s): MULLINS, BURTON S
• Application Number:
  US09/502,019
• Time in Patent Office: 466 Days
• Field of Search: 310/51, 310/261, 310/89, 310/91, 310/156
• US Class Current: 310/51
• CPC Class Codes: F04D 25/064 Details of the rotor
• CPC Class Codes: F04D 25/068 Mechanical details of the pump control unit pump control details F04D27/00
• CPC Class Codes: F04D 29/282 the leading edge of each vane being substantially parallel to the rotation axis
• CPC Class Codes: F04D 29/668 damping or preventing mechanical vibrations
• CPC Class Codes: H02K 1/279 Magnets embedded in the magnetic core
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 5/207 with openings in the casing specially adapted for ambient air
• CPC Class Codes: H02K 5/24 specially adapted for suppression or reduction of noise or vibrations
• CPC Class Codes: H02K 7/14 Structural association with mechanical loads, e.g. with hand-held machine tools or fans with fan or impeller for cooling the machine H02K9/06
• CPC Class Codes: H02K 9/06 with fans or impellers driven by the machine shaft

Abstract

A brushless motor comprises a parts protecting case; a drive shaft rotatable about its axis relative to the parts protecting case; a fixed housing for rotatably holding therein the drive shaft; a stator tightly held by the fixed housing; a shock absorbing unit interposed between the fixed housing and the parts protecting case to suppress transmission of vibration of the fixed housing to the parts protecting case; a yoke connected to the drive shaft to rotate therewith; and a plurality of magnets held by the yoke. The yoke has a vibration damping structure to suppress or at least minimize transmission of vibration of the yoke to the drive shaft.

Claims

1. A brushless motor comprising:

a parts protecting case;

a drive shaft rotatable about its axis relative to said parts protecting case;

a fixed housing for rotatably holding therein said drive shaft;

a stator tightly held by said fixed housing;

a shock absorbing unit interposed between said fixed housing and said parts protecting case to suppress transmission of vibration of said fixed housing to said parts protecting case;

a yoke connected to said drive shaft to rotate therewith;

a plurality of magnets held by said yoke; and

a vibration damping structure provided by said yoke to suppress transmission of vibration of said yoke to said drive shaft; and

wherein said vibration damping structure comprises a thin junction portion possessed by said yoke.

2. A brushless motor as claimed in claim 1, in which said vibration damping structure further comprises a groove defined by said yoke, said groove being positioned at said thin junction portion.

3. A brushless motor comprising:

a parts protecting case;

a drive shaft rotatable about its axis relative to said parts protecting case;

a fixed housing for rotatably holding therein said drive shaft;

a stator tightly held by said fixed housing;

a shock absorbing unit interposed between said fixed housing and said parts protecting case to suppress transmission of vibration of said fixed housing to said parts protecting case;

a yoke connected to said drive shaft to rotate therewith;

a plurality of magnets held by said yoke; and

a vibration damping structure provided by said yoke to suppress transmission of vibration of said yoke to said drive shaft;

said yoke being shaped like a cup and comprising;

a shaft holding portion secured to said drive shaft;

a circular flat portion having an inner end integral with a lower end of said shaft holding portion;

a conical portion having an upper end integral with a periphery of the circular flat portion; and

a cylindrical portion having an upper end integral with a lower end of said conical portion and wherein;

said vibration damping structure is defined by a junction portion between said conical portion and said cylindrical portion, said junction portion being thinner than said conical and cylindrical portions.

4. A brushless motor as claimed in claim 3, in which said junction portion comprises a plurality of thinner portions leaving thicker portions.

5. A brushless motor as claimed in claim 3, in which the thin junction portion is formed with an annular groove.

6. A brushless motor as claimed in claim 5, in which said annular groove has a trapezoidal cross section.

7. A brushless motor as claimed in claim 5, in which said annular groove has a rectangular cross section.

8. A brushless motor as claimed in claim 5, in which said annular groove has a U-shaped cross section.

9. A brushless motor comprising:

a parts protecting case;

a drive shaft rotatable about its axis relative to said parts protecting case;

a fixed housing for rotatably holding therein said drive shaft;

a stator tightly held by said fixed housing;

a shock absorbing unit interposed between said fixed housing and said parts protecting case to suppress transmission of vibration of said fixed housing to said parts protecting case;

a yoke connected to said drive shaft to rotate therewith;

a plurality of magnets held by said yoke; and

a vibration damping structure provided by said yoke to suppress transmission of vibration of said yoke to said drive shaft

wherein said shock absorbing unit comprises;

a flange portion of said fixed housing;

an annular groove defined on an upper side of said parts protecting case;

a lower annular elastic member put in said annular groove to put thereon said flange portion;

an upper annular elastic member put on said flange portion;

an annular fixing plate put on said upper annular elastic member; and

securing means for securing annular fixing plate, said upper annular elastic member and said lower annular elastic member to said upper side of said parts protecting case; and

wherein said lower annular elastic member is formed with a plurality of projections on which said flange portion is seated, and in which said upper annular elastic member is formed with a plurality of projections on which said annular fixing plate is seated.

10. A brushless motor as claimed in claim 9, in which said annular fixing plate is formed with a plurality of depressed portions into which the projections of said upper annular elastic member are projected.

11. A brushless motor comprising:

a parts protecting case;

a drive shaft rotatable about its axis relative to said parts protecting case;

a fixed housing for rotatable holding herein said drive shaft, said fixed housing having a flange portion;

a stator tightly held by said fixed housing;

a shock absorbing unit interposed between the flange portion of said fixed housing and an upper side of said parts protecting case to suppress transmission of vibration of said fixed housing to said parts protecting case;

a cup-shaped yoke including at least a conical portion, a cylindrical portion and a junction portion through which said conical and cylindrical portions are united, said yoke being connected to said drive shaft to rotate therewith; and

a plurality of magnets held by said cylindrical portion of the yoke,

wherein said junction portion of said yoke is shaped thin as compared with said conical and cylindrical portions.

12. A brushless motor as claimed in claim 11, in which the thinner junction portion is formed with an annular groove.

13. A brushless motor as claimed in claim 11, in which said shock absorbing unit comprises:

an annular groove defined on the upper side of said parts protecting case;

a lower annular elastic member put in said annular groove and having a plurality of projections to put thereon said flange portion of said fixed housing;

an upper annular elastic member put on said flange portion and having a plurality of projections;

an annular fixing plate put on said upper annular elastic member and having a plurality of depressed portions into which the projections of said upper annular elastic member are projected; and

securing means for securing said annular fixing plate, said upper annular elastic member and aid lower annular elastic member to the upper side of said parts protecting case.