Beam combining optical element

• US 6,236,511 B1
• Filed: 03/20/2000
• Issued: 05/22/2001
• Est. Priority Date: 03/20/2000
• Status: Expired due to Term

• Current Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Rockwell Collins, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Brown, Robert D.
• Primary Examiner(s): Mack, Ricky
• Application Number:
  US09/528,734
• Time in Patent Office: 428 Days
• Field of Search: 359/630, 359/634, 359/639, 359/457, 359/742, 359/743, 345/7, 345/8
• US Class Current: 359/634
• CPC Class Codes: G02B 2027/0125 Field-of-view increase by wavefront division
• CPC Class Codes: G02B 27/0101 characterised by optical features G02B27/0172 takes precedence
• CPC Class Codes: G02B 3/08 with discontinuous faces, e.g. Fresnel lens diffractive Fresnel lenses G02B5/1876

Abstract

An optical combiner with a Fresnel lens having a Fresnel surface coated with a thin film spectrally selective reflective coating configured to reflect light within a first wavelength range, and transmit light within a second wavelength range is provided. The optical combiner also includes a covering which covers the Fresnel surface and the reflective coating to provide a generally planar surface which is substantially parallel to a similarly planar exterior surface of the Fresnel lens. The covering may take the form of an optical adhesive (or of a second Fresnel lens) with an index of refraction which substantially matches the index of refraction of the Fresnel lens.

Claims

1. An optical combiner comprising:

a first lens having an index of refraction, the first lens including a planar surface and a Fresnel surface opposite the planar surface;

a first reflective coating which coats the Fresnel surface of the first lens, the first reflective coating being configured to reflect light within a first wavelength range and to transmit light within a second wavelength range; and

a covering having an index of refraction which substantially matches the index of refraction of the first lens, the covering being configured to cover the first reflective coating to provide a planar surface which is substantially parallel to the planar surface of the first lens.

2. The optical combiner of claim 1, wherein the Fresnel surface includes a plurality of concentric zones.

3. The optical combiner of claim 2, wherein the concentric zones are circular.

4. The optical combiner of claim 2, wherein the concentric zones have aspherical cross-sections.

5. The optical combiner of claim 2, wherein the concentric zones have a constant riser height.

6. The optical combiner of claim 5, wherein the concentric zones have varying zone widths.

7. The optical combiner of claim 5, wherein the riser height is within a range of between approximately 0.005-inches and approximately 0.020-inches.

8. The optical combiner of claim 1, wherein the first wavelength range includes wavelengths between approximately 540-nanometers and approximately 560-nanometers.

9. The optical combiner of claim 1, wherein the covering is an optical epoxy.

10. The optical combiner of claim 9 which further comprises an optically-transmissive plate having opposing planar surfaces, the optically transmissive plate being configured to cover the optical epoxy.

11. The optical combiner of claim 1, wherein the covering is a second lens, the second lens including a Fresnel surface which matches the Fresnel surface of the first lens.

12. The optical combiner of claim 11, wherein the Fresnel surface of the first lens has a first optical power, and the Fresnel surface of the second lens has an equal and opposite second optical power.

13. The optical combiner of claim 11, wherein the first lens is secured to the reflective coating using an optical adhesive.

14. The optical combiner of claim 11 which further comprises a second reflective coating which coats the Fresnel surface of the second lens, the second reflective coating being configured to reflect light within a third wavelength range outside the first wavelength range.

15. The optical combiner of claim 14, wherein the third wavelength range is between approximately 590-nanometers and approximately 640-nanometers.

16. The optical combiner of claim 1, wherein the combiner is less than approximately 0.2-inches thick.

17. An optical combiner comprising:

a first lens having an index of refraction, the first lens including a planar surface and a Fresnel surface opposite the planar surface, the Fresnel surface including a plurality of concentric circular zones, each zone having a predetermined riser height;

a thin film reflective coating which coats the Fresnel surface of the first lens, the reflective coating being configured to reflect light within a first wavelength range and to transmit light within a second wavelength range; and

a second lens having an index of refraction which substantially matches the index of refraction of the first lens, the second lens including a planar surface and a Fresnel surface which matches the Fresnel surface of the first lens, the second lens being configured to cover the reflective coating in mating relation with the first lens to provide an optical combiner with substantially parallel opposing planar surfaces.

18. The optical combiner of claim 17 which further comprises a second thin film reflective coating which coats the Fresnel surface of the second lens, the second thin film reflective coating being configured to reflect light within a third wavelength range outside the first wavelength range.

19. An optical display system for producing images and presenting them for observation in combination with an observer'"'"'s visual exterior view of an outside world scene, the optical display system comprising:

an image source providing an image carried by wavelengths of light propagating along an optical path; and

an optical combiner positioned so that an observer can see the visual exterior view through the optical combiner and so that at least one of the wavelengths reflect off of the optical combiner to provide an image for observation by the observer, the optical combiner including a lens having a planar surface and a Fresnel surface opposite the planar surface, a reflective coating which coats the Fresnel surface of the first lens, and a covering which covers the reflective coating to provide a planar surface which is substantially parallel to the planar surface of the lens, wherein the reflective coating is configured to reflect light within a first wavelength range and to transmit light within a second wavelength range, and the covering has an index of refraction which substantially matches an index of refraction of the lens.

20. The optical display system of claim 19, wherein the optical combiner is configured to collimate light reflected toward the observer to create a reflected image with a focal point at or near optical infinity.