Continuous high speed tomographic imaging system and method

• US 6,236,709 B1
• Filed: 05/04/1999
• Issued: 05/22/2001
• Est. Priority Date: 05/04/1998
• Status: Expired due to Term

• Current Assignee: ENSCO, Incorporated (Teris LLC)
• Original Assignee: ENSCO, Incorporated (Teris LLC)
• Inventors: Perry, John L., Gamble, Thomas D.
• Primary Examiner(s): Bruce, David V.
• Assistant Examiner(s): Hobden, Pamela R.
• Application Number:
  US09/304,670
• Time in Patent Office: 749 Days
• Field of Search: 378/9, 378/25, 378/56, 378/57, 378/114
• US Class Current: 378/57
• CPC Class Codes: G01N 2223/419 computed tomograph
• CPC Class Codes: G01N 23/046 using tomography, e.g. computed tomography [CT]
• CPC Class Codes: G01V 5/224 Multiple energy techniques using one type of radiation, e.g. X-rays of different energies
• CPC Class Codes: G01V 5/226 using tomography

Abstract

The continuous, high speed, tomographic imaging system moves a closed package containing concealed objects continuously along a conveyor belt past three spaced sensing stations. At each sensing station a plurality of X-ray sources each emit a fan beam in the same scan plane which passes through the package to a plurality of detectors opposite to the X-ray sources. One scan is a vertical perpendicular scan plane relative to the direction of travel of the package along the conveyor belt and the remaining two scan planes are horizontal scan planes at right angles and transverse to the direction of travel. One horizontal scan plane is a left to right scan plane while the remaining scan plane is a right to left scan plane. Each detector provides multiple energy outputs (5) for the same data point in a scan slice, and the detector outputs are stored until all three sensing stations have scanned the same cross sectional view of the package in three directions. Scans are sequentially taken as the package moves continuously through the sensing stations and scanned data corresponding to cross sectional views of the package is accumulated. The stored data is calibrated and normalized and then used in a CT algebraic reconstruction technique. This is a multispectral CT reconstruction, where the density of a reconstructed object is determined by the attenuation which it causes in the scanning X-rays while the atomic number of the object is determined from the multiple energy scan output. In a classifier, the density and atomic number are compared to a stored look up table containing density and atomic number identification values for specific objects to be located.

Claims

1. A continuous, high speed, tomographic imaging apparatus for detecting target objects contained within a moving package comprising:

a package conveying system for continuously conveying a package along a line of travel between a conveying system input end and a conveying system output end,

first, second and third spaced CT scanning stations relatively spaced along said line of travel and positioned between the conveying system input and output ends for scanning said moving package in three different scan planes relatively spaced along said line of travel, each said CT scanning station including a plurality of spaced, stationary X-ray sources all positioned to project X-ray beams in the same scan plane and a stationary detector array positioned in opposed, spaced relationship to said X-ray sources, said detector array including a plurality of stationary, spaced detectors to receive X-ray beams projected from said X-ray sources in said scan plane and to provide CT data output signals which are a function of the received X-ray beams,

said first CT scanning station operating in a scan plane which is vertically oriented relative to said line of travel,

said second and third CT scanning stations each operating in a scan plane which is transverse to said line of travel, the X-ray sources of said second CT scanning station projecting beams from the right side of said line of travel to the left side thereof and the X-ray sources of said third CT scanning station projecting beams from the left side of said line of travel to the right side thereof,

and a processing and analysis assembly connected to receive said detector CT output signals from the detector arrays of said first, second and third CT scanning stations, said processing and analysis assembly operating to analyze said CT data output signals to identify target objects.

2. The continuous, high speed, tomographic imaging apparatus of claim 1 wherein each of said CT scanning stations operates to scan the same cross sectional slice of said package, said processing and analysis section including storage means to store CT data output signals from said CT scanning stations until CT output signals from all three CT scanning stations derived from scanning the same cross-sectional slice of said package have been received by said processing and analysis section.

3. The continuous, high speed, tomographic imaging apparatus of claim 2 wherein said package conveying system includes a conveyor having first and second conveying sections separated by a gap, said first and second conveying sections having co-planar upper conveying surfaces, the X-ray sources of said first CT scanning station projecting X-ray beams in said gap past said upper conveying surfaces.

4. The continuous high speed tomographic imaging apparatus of claim 3 wherein the X-ray sources of said second and third CT scanning stations project X-ray beams above and across said upper conveying surfaces.

5. The continuous, high speed, tomographic imaging system of claim 4 wherein said second and third CT scanning stations include an equal number of X-ray sources, said first CT scanning station including a greater number of X-ray sources than the number of X-ray sources in said second and third CT scanning stations.

6. The continuous, high speed, tomographic imaging apparatus of claim 2 wherein the stationary X-ray sources of said first, second and third CT scanning stations project X-ray beams which result in CT data output signals of equal intensity from each of the detectors for the respective CT scanning station in the absence of a package passing by said scanning station.

7. The continuous, high speed, tomographic imaging apparatus of claim 6 wherein the stationary detector array for each first, second and third CT scanning station includes a plurality of detectors arranged in a straight line, said plurality of X-ray sources for each CT scanning station being arranged in a curved configuration to progressively increase the distance between the X-ray sources and the detector array as the X-ray sources approach the center of an image area detected by the detector array, the distances between the X-ray sources for each CT scanning station and the detectors in the stationary detector array being such that CT data output signals of equal intensity are provided by each of the detectors for a CT scanning station in the absence of a package passing by said scanning station.

8. The continuous, high speed, tomographic imaging apparatus of claim 2 wherein each of said stationary X-ray sources for a CT scanning station projects an X-ray fan beam coplanar with the fan beams projected by other X-ray sources in the same scanning station.

9. The continuous, high speed, tomographic imaging apparatus of claim 8 wherein each X-ray source provides a fan beam having a thickness of 1 mm over a distance of at least 141 cm.

10. The continuous, high speed, tomographic imaging apparatus of claim 8 wherein each of said detectors of the detector arrays for said first, second and third CT scanning stations provide CT output signals from the same scan having five different energy levels, said processing and analysis assembly receiving and processing the five energy levels from a scan to achieve a multispectral reconstruction to determine a chemical characteristic of a target object scanned.

11. The continuous, high speed, tomographic imaging apparatus of claim 10 wherein said processing and analysis assembly receives and processes the CT output signals from said detector arrays to determine the density of a target object.

12. The continuous, high speed, tomographic imaging apparatus of claim 11 wherein said processing and analysis assembly includes a classification unit for receiving said chemical characteristic and density determined for a target object and comparing said density and chemical characteristic to a lookup table of densities and chemical characteristics for a known group of target objects to identify the scanned target object.

13. The continuous, high speed, tomographic imaging apparatus of claim 12 wherein said processing and analysis section including a CT ART reconstruction section for receiving the stored CT data output signals from said three CT scanning stations for the same cross-sectional slice of said package and for reconstructuring from such CT data output signals a tomographic image of the scanned cross-sectional slice of said package.

14. The continuous, high speed, tomographic imaging apparatus of claim 13 wherein the stationary detector array for each first, second and third CT scanning station includes a plurality of detectors arranged in a straight line, said plurality of X-ray sources for each CT scanning station being arranged in a curved configuration to progressively increase the distance between the X-ray sources and the detector array as the X-ray sources approach the center of an image area detected by the detector array.

15. The contiguous, high speed, tomographic imaging system of claim 14 wherein each X-ray source provides a fan beam having a thickness of 1 mm over a distance of at least 141 cm.

16. A method for detecting a target object within a continuously moving container comprising the steps of:

CT scanning the container with a plurality of adjacent X-ray projections to obtain a plurality of CT output signals attenuated by the scanned container, using an ART to create a reconstructed image having a plurality of spaced pixels with a defined pixel interval from said CT output signals including

low pass filtering attenuated CT output signals from adjacent X-ray projections to remove variations with wavelengths shorter than twice the pixel interval and

reconstructuring said image by modeling attenuation in the image area as the sum of smooth basis functions with diameters of at least two pixel intervals.

17. The method of claim 16 wherein said basis functions are formed to overlap.

18. The method of claim 17 wherein each basis function overlaps nine adjacent pixel locations.