Composite cable for access networks

• US 6,236,789 B1
• Filed: 12/22/1999
• Issued: 05/22/2001
• Est. Priority Date: 12/22/1999
• Status: Expired due to Term

• Current Assignee: Prysmian Communications Cables and Systems USA, LLC
• Original Assignee: Pirelli Cables And Systems, LLC
• Inventors: Fitz, Jonathan G.
• Primary Examiner(s): Spyrou, Cassandra
• Assistant Examiner(s): BOUTSIKARIS, LEONIDAS
• Application Number:
  US09/470,660
• Time in Patent Office: 517 Days
• Field of Search: 385/101, 385/100, 385/103, 385/104, 385/111, 385/113
• US Class Current: 385/101
• CPC Class Codes: G02B 6/4413 Helical structure
• CPC Class Codes: G02B 6/4416 Heterogeneous cables
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads
• CPC Class Codes: H01B 9/005 including optical transmission elements

Abstract

A composite cable for conveying electrical energy and optical signals from a source or sources thereof to electrically energized units which process the optical signals. The cable has one or more buffer tubes, each buffer tube encircling at least two optical fibers for supplying optical signals to at least two of the units, each unit having electrical current and voltage requirements. The cable has a layer of S-Z stranded electrically insulated conductors around the buffer tube or tubes, and pairs of conductors are selected in size to safely supply the current and voltages required by at least two units. The number of pairs of conductors is less than the number of active optical fibers which excludes conductor spares. Preferably, the buffer tubes are S-Z stranded. The cable also includes a strength member and an outer plastic jacket encircling the buffer tubes, the conductors and the strength member.

Claims

1. A composite cable for conveying electrical energy and optical signals to a plurality of electrically energized units which process the optical signals, each of said units having predetermined electrical current and predetermined voltage requirements, the cable having a longitudinal axis and comprising:

at least one longitudinally extending plastic buffer tube loosely containing at least one optical fiber for optical signal service to at least two of said electrically energized units, wherein the number of optical fibers is at least two;

at least one longitudinally extending layer of a plurality of insulated electrical conductors, wherein said conductors are S-Z stranded in side-by-side relation around said buffer tube to provide a layer of conductors having a radial thickness substantially equal to the thickness of a conductor, wherein a pair of said conductors has a resistance selected so that when the sum of the predetermined current for two of said electrically energized units flows therein, the voltage drop along said pair of conductors satisfies said predetermined voltage, wherein said pair of conductors has a safe current carrying capacity for the current required by said at least two of said electrically energized units and wherein the number of pairs of conductors is less than the number of optical fibers;

a plastic jacket encircling the layer of conductors; and

at least one strength member extending longitudinally of said cable and disposed inwardly of the outer surface of said jacket.

2. A composite cable as set forth in claim 1 wherein there is a plurality of buffer tubes in side-by-side relation and each buffer tube loosely contains a plurality of optical fibers.

3. A composite cable as set forth in claim 2 wherein said strength member is disposed at the longitudinal axis of the cable and the plurality of buffer tubes is S-Z stranded around the strength member.

4. A composite cable as set forth in claim 3 further comprising a layer of plastic encircling the buffer tubes and intermediate the buffer tubes and the conductors.

5. A composite cable as set forth in claim 4 further comprising a layer of plastic encircling the conductors and intermediate the conductors and the jacket.

6. A composite cable as set forth in claim 2 wherein there is a plurality of optical fiber bundles in each buffer tube.

7. A composite cable as set forth in claim 1 wherein each of said conductors is a single electrically conductive wire encircled by insulation.

8. A composite cable as set forth in claim 1 wherein each of said conductors is a plurality of electrically conductive wires.

9. A composite cable as set forth in claim 8 wherein each of the wires is encircled by insulation.

10. A composite cable as set forth in claim 1 wherein the current carrying capacity of each conductor is at least two amperes and the gauge and resistivity of each conductor are selected to provide a voltage drop of not more than 12 volts per thousand feet of the conductor.

11. A composite cable as set forth in claim 1 wherein said strength member is disposed at the longitudinal axis of the cable, wherein there is a plurality of buffer tubes stranded around said strength member and each buffer tube loosely contains a plurality of optical fibers and wherein there are two layers of insulated conductors, one of the layers encircling the other of the layers.

12. A composite cable as set forth in claim 11 wherein the plurality of buffer tubes are in side-by-side relation and are S-Z stranded.

13. A composite cable as set forth in claim 12 wherein the optical fibers are bundled together in a plurality of bundles.

14. A composite cable as set forth in claim 13 wherein pairs of electrical conductors have indicia thereon and the bundles of optical fibers have indicia for identifying the electrically corresponding conductors.

15. A composite cable as set forth in claim 11 wherein pairs of electrical conductors have indicia thereon and the buffer tubes have indicia thereon for identifying the electrically corresponding conductors.

16. A composite cable as set forth in claim 1 wherein pairs of electrical conductors have indicia thereon and the optical fibers have indicia thereon for identifying the electrically corresponding conductors.

17. A composite cable as set forth in claim 1 wherein the one buffer tube is disposed at the longitudinal axis of the cable and the strength member is outward of said buffer tube.

18. A composite cable as set forth in claim 17 wherein the optical fibers are bundled together in a plurality of bundles.

19. A composite cable as set forth in claim 17 wherein the optical fibers are contained in a plurality of plastic ribbons.

20. A composite cable as set forth in claim 17 wherein the strength member comprises a plurality of high tensile members disposed in a layer encircling the buffer tube.

21. A composite cable as set forth in claim 1 wherein the cross-sectional dimension of each electrical conductor is substantially equal to the cross-sectional dimension of the buffer tube.

22. An optical fiber communication system comprising:

a plurality of electrically energized units for processing optical signals, each of said units having predetermined electrical current and a predetermined electrical voltage requirements for operation in the processing of optical signals and having an electrical input and at least one optical signal conveying element;

a composite cable having a longitudinal axis and having electrical conductors for supplying electrical current at said predetermined voltage from an electrical source to a plurality of said units and having optical fibers for conveying optical signals between said units and other optical signal processing units, wherein said composite cable comprises;

a plurality of longitudinally extending optical fibers loosely received in at least one longitudinally extending buffer tube;

a plurality of longitudinally extending insulated electrical conductors disposed in side-by-side relation and S-Z stranded around the buffer tube or tubes;

a plastic jacket encircling the plurality of electrical conductors; and

at least one longitudinally extending strength member within said jacket

wherein at least one pair of said electrical conductors is coupled to the electrical inputs of a plurality of said units and each conductor has a resistance and size to provide the predetermined electrical current and predetermined electrical voltage required by the last-mentioned said plurality of units without overheating; and

wherein a plurality of said optical fibers is coupled to the optical signal conveying elements of the plurality of units to which said electrical conductors are coupled, the number of optical fibers coupled to the last-mentioned plurality of units being greater than the number of pairs of electrical conductors coupled to the electrical inputs of the last-mentioned said plurality of units.

23. An optical fiber communication system as set forth in claim 22 wherein the one pair of electrical conductors is coupled to the electrical inputs of a first plurality of said units and a first plurality of optical fibers is coupled to the signal conveying elements of the first plurality of units and wherein there is a second pair of electrical conductors coupled to the electrical inputs of a second plurality of said units and a second plurality of optical fibers is coupled to the signal conveying elements of the second plurality of units.

24. An optical fiber communication system as set forth in claim 22 wherein the conductors of at least the one pair of electrical conductors are coupled to the electrical inputs of a plurality of units by electrical conductors having a size smaller than the electrical conductors of the at least one pair of electrical conductors.

25. An optical fiber communication system as set forth in claim 22 wherein a pair of electrical conductors is coupled to the electrical input of a unit at a portion of the cable from which at least the outer jacket has been removed for a predetermined longitudinal length to provide access to the electrical conductors and wherein the S-Z stranding of the electrical conductors has reversal points spaced apart by less than said predetermined longitudinal lengths.

26. An optical fiber communication system as set forth in claim 25 wherein the buffer tube is S-Z stranded around the strength member with reversal points spaced apart by less than said predetermined longitudinal length.