Multilayer coating film formation process

• US 6,238,748 B1
• Filed: 05/07/1999
• Issued: 05/29/2001
• Est. Priority Date: 05/17/1995
• Status: Expired due to Fees

• Current Assignee: Kansai Paint Company Limited
• Original Assignee: Kansai Paint Company Limited
• Inventors: Nakamura, Shigeru, Ueno, Naruhito
• Primary Examiner(s): CAMERON, ERMA C
• Application Number:
  US09/297,765
• Time in Patent Office: 753 Days
• Field of Search: 427/409, 427/407.1, 427/458, 427/380
• US Class Current: 427/458
• CPC Class Codes: B05D 7/58 No clear coat specified
• CPC Class Codes: B05D 7/587 some layers being coated "wet-on-wet", the others not

Abstract

The present invention provides a process of a forming multilayer coating film characterized by that in a process of forming a multilayer coating film by successively coating with an undercoat paint (A), an intermediate paint (B) and a topcoat paint (C) on a substrate,

(1) to use a liquid thermocurable paint containing 0.1-30 parts by weight of aluminium powder and 1-200 parts by weight of titanium oxide pigment per 100 parts by weight of a thermosetting resin composition and the hiding film thickness of its coating film being less than 25 μm as said intermediate paint (B),

(2) to use a solid color paint, a metallic paint or an interference pattern paint as said topcoat paint (C), and

(3) to coat said topcoat paint (C) after curing by heating of the coating film of said intermediate paint (B). By this process it is possible to make an intermediate coating film thinner and to form a multilayer coating film with excellent smoothness.

Claims

1. A multilayer coating film formation process characterized by that in a process of forming a multilayer coating film by successively coating with an undercoat paint (A), an intermediate paint (B) and a topcoat paint (C) on a substrate,

(1) to use a liquid thermocurable paint containing 0.1-30 parts by weight of aluminium powder and 1-200 parts by weight of titanium oxide pigment per 100 parts by weight of a thermosetting resin composition and the hiding film thickness of its coating film being less than 25 μ

m as said intermediate paint (B),

(2) to use a solid color paint, a metallic paint or an interference pattern paint as said topcoat paint (C), and

(3) to coat said topcoat paint (C) after curing by heating of the coating film of said intermediate paint (B).

2. The process set forth in claim 1, wherein the aluminium powder contained in the intermediate paint (B) has an average particle diameter of less than 40 μ

m.

3. The process set forth in claim 2, wherein the aluminium powder has an average particle diameter of less than 10 μ

m.

4. The process set forth in claim 1, wherein the titanium oxide pigment contained in the intermediate paint (B) has an average particle diameter of less than 5 μ

m.

5. The process set forth in claim 1, wherein the intermediate paint (B) contains 1-7 parts by weight of aluminium powder and 80-120 parts by weight of titanium oxide pigment per 100 parts by weight of the thermosetting resin composition.

6. The process set forth in claim 1, wherein the intermediate paint (B) contains 1-15 parts by weight of aluminium powder per 100 parts by weight of titanium oxide pigment.

7. The process set forth in claim 1, wherein the hiding film thickness of the coating film of the intermediate paint (B) is less than 10-25 μ

m.

8. The process set forth in claim 1, wherein the intermediate paint (B) is coated so that the film thickness becomes in a range of 10-25 μ

m based upon the cured coating film.

9. The process set forth in claim 1, wherein the coating film of the intermediate paint (B) is cured by heating at temperatures of about 140 to about 200°

C.

10. The process set forth in claim 1, wherein the topcoat paint (C) is coated so that the film thickness becomes in a range of 10-60 μ

m based upon the cured coating film.

11. The process set forth in claim 1, wherein the coating film of the topcoat paint (C) is cured by heating at temperatures of about 120 to about 180°

C.

12. The process set forth in claim 1, wherein the undercoat paint (A) is a cationic electrodeposition paint.

13. The process set forth in claim 1, wherein a clear paint (D) is further coated on the coating surface of the topcoat paint (C).