Insulating glass units

• US 6,238,755 B1
• Filed: 11/13/1998
• Issued: 05/29/2001
• Est. Priority Date: 11/15/1997
• Status: Expired due to Term

• Current Assignee: Dow Silicones Corporation (Dow, Inc.)
• Original Assignee: Dow Corning GMBH (Dow, Inc.), Dow, Inc.
• Inventors: Wolf, Andreas, Harvey, Martin, Rueckeshaeuser, Karl-Heinz, Hautekeer, Jean-Paul
• Primary Examiner(s): Loney, Donald J.
• Application Number:
  US09/191,707
• Time in Patent Office: 928 Days
• Field of Search: 428/34, 428/192, 156/1-7, 156/109, 52/786.1, 52/786.13
• US Class Current: 428/34
• CPC Class Codes: E06B 3/66328 of rubber, plastics or similar materials E06B3/66314, E06B3/66323 and E06B3/66342 take precedence; transparent materials E06B3/66333

Abstract

The specification describes and claims an insulating glass unit and a process for making. The unit comprises two glass panes spaced apart by a spacer of thermoplastics material adherent to the panes, an inert or heavy gas trapped within the unit and a layer of silicone elastomer located at the periphery of the unit between edge portions of the glass panes and in contact with external surfaces of the spacer. The thermoplastics material has a water vapor permeability of not more than about 0.2 l/m²/day (measured at 20° C. for 4 mm thickness) and a shear strength of more than 0.2 MPa as determined at a sealant thickness of 0.5 mm at 23° C. and a shear speed of 100 mm/min. The process described for making these units comprises providing between two glass panes an endless strip of the thermoplastics material in a plastic state applied as a hot melt containing a dehydrating material, urging the two glass panes towards each other against the thermoplastics material to form a spacer comprising the thermoplastics material adherent to the panes, introducing to the cavity defined by the two panes and the spacer an inert or heavy gas and applying a layer of silicone elastomer located at the periphery of the unit in contact with external surfaces of the spacer.

Claims

1. An insulating glass unit comprising two glass panes spaced apart by a spacer of thermoplastics material adherent to the panes, an inert or heavy gas trapped within the unit and a layer of silicone elastomer, where the spacer is located adjacent to but spaced from the edge portions of the panes and the layer of silicone elastomer is located between the edge portions of the glass panes and the spacer such that the layer of silicone elastomer is in contact with external surfaces of the spacer, and the spacer has been formed in place by hot application and has a water vapour permeability of not more than about 0.2 l/m²/day (measured at 20°

C. for 4 mm thickness) a shear strength of more than 0.2 MPa as determined at a sealant thickness of 0.5 mm at 23°

C. and a shear speed of 100 mm/min.

2. An insulating glass unit according claim 1 having an argon gas permeability of not more than 1% per year.

3. An insulating glass unit according to claim 2 in which the thermoplastics material is based on polyisobutylene.

4. An insulating glass unit according to claim 3 in which the silicone elastomer is formed by curing of a composition comprising hydroxy terminated polydiorganosiloxane and a trialkoxysilane in presence of a condensation catalyst.

5. An insulating glass unit according to claim 1 in which the thermoplastics material is based on polyisobutylene.

6. An insulating glass unit according to claim 5 in which the thermoplastics material is NAFTOTHERM BU-TPS thermoplastic as supplied at Sep. 1, 1997.

7. An insulating glass unit according to claim 1 in which the silicone elastomer is formed by curing of a composition comprising hydroxy terminated polydiorganosiloxane and a trialkoxysilane in presence of a condensation catalyst.

8. An insulating glass unit according to claim 1 in which the thermoplastics material is NAFTOTHERM BU-TPS thermoplastic as supplied at Sep. 1, 1997.

9. An insulating glass unit according to claim 8 in which the silicone elastomer is formed by curing of a composition comprising hydroxy terminated polydiorganosiloxane and a trialkoxysilane in presence of a condensation catalyst.

10. A process of making an insulating glass unit comprising the following steps carried out in any desired order (a) procuring two glass panes, (b) providing between the two glass panes an endless strip of thermoplastics material in a plastic state applied as a hot melt containing a dehydrating material, (c) urging the two glass panes towards each other against the thermoplastics material to form a spacer comprising the thermoplastics material adherent to the panes, such spacer having a water vapour permeability of not more than about 0.2 l/m²/day (measured at 20°

C. for 4 mm thickness) and a shear strength of more than 0.2 MPa as determined at a sealant thickness of 0.5 mm at 23°

C. and a shear speed of 100 mm/min., (d) introducing to the cavity defined by the two panes and the spacer an inert or heavy gas and (e) applying a layer of silicone elastomer, where the spacer is located adjacent to but spaced from the edge portions of the panes and the layer of silicone elastomer is located between the edge portions of the glass panes and the spacer such that the layer of silicone elastomer is in contact with external surfaces of the spacer.

11. A process according to claim 10 in which the thermoplastics material is applied with a minimum average thickness of about 7 mm measured in a direction parallel to the plane of a first of the glass panes and such that it is in continuous contact with each glass pane.

12. A process according to claim 11 in which the silicone elastomer is applied with a minimum average thickness of about 3 mm measured in a direction parallel to the plane of the glass pane and such that it is in continuous contact with each glass pane.

13. A process according to claim 10 in which the glass adhesion of the silicone elastomer is of sufficient UV stability to allow use of the insulating unit in applications where the edge seal is directly exposed to sun-light.

14. A process according to claim 10 in which the silicone elastomer is applied with a minimum average thickness of about 3 mm measured in a direction parallel to the plane of the glass pane and such that it is in continuous contact with each glass pane.