State advance controller commutation loop for brushless D.C. motors

• US 6,239,564 B1
• Filed: 10/05/1999
• Issued: 05/29/2001
• Est. Priority Date: 10/06/1998
• Status: Expired due to Term

• Current Assignee: HR Textron, Inc.
• Original Assignee: HR Textron, Inc.
• Inventors: Deller, Robert W., Boe, Ronald S., Heagey, Robert C.
• Primary Examiner(s): MARTIN, DAVID S
• Application Number:
  US09/412,546
• Time in Patent Office: 602 Days
• Field of Search: 318/254, 318/139, 318/438
• US Class Current: 318/400.21
• CPC Class Codes: H02P 6/14 Electronic commutators
• CPC Class Codes: H02P 6/15 Controlling commutation time

Abstract

A method and system for advancing the state of commutation of an electronically commutated brushless D.C. motor. Impending motor stall is detected by measuring current flow through the motor windings to ascertain magnetic saturation. Upon such detection, a time sequence is started and if a change of state has not occurred within the time sequence, the state is advanced to the next succeeding state.

Claims

1. A method for improving the operational characteristics of an electronic commutated brushless direct current motor comprising:

(a) detecting when the motor is approaching a stall condition of operation;

(b) initiating a timing sequence of a predetermined time in response to the approaching stall condition being detected;

(c) detecting whether a change of commutation state has occurred during the timing sequence; and

(d) advancing the commutation state to the next succeeding state in the absence of a change of commutation state during the timing sequence predetermined time.

2. A method for improving the operational characteristics of a brushless direct current motor as defined in claim 1 wherein said step of detecting approaching motor stall includes measuring current flow applied to the motor.

3. A method as defined in claim 2 which further includes determining whether current flow has reached a magnetic saturation point for the motor.

4. A method as defined in claim 1 which further includes the step of resetting the timing sequence to zero when a change of commutation in state is detected.

5. A method as defined in claim 1 which includes the further steps of:

initiating a second timing sequence of a second predetermined time after said predetermined time expires and in the absence of a change of commutation state; and

returning said motor to its commutation state as it existed immediately prior to said advance in the absence of a change of commutation state during said second predetermined time.

6. An electronic commutated brushless direct current motor state advance controller comprising:

means for detecting an approaching stall condition of said motor;

means for detecting a change of commutative state of said motor;

a timer;

means for activating said timer when said stall condition is detected; and

a controller for advancing the commutation state to the next successive state in the absence of a change of state while said timer is activated.

7. An electronic commutated brushless direct current motor state advance controller as defined in claim 6 wherein said means for detecting stall condition includes means for measuring the current flowing through said motor.

8. An electronic commutated brushless direct current motor state advance controller as defined in claim 6 wherein said means for detecting a change of state includes a Hall effect device.