Method for identifying materials, impurities and related defects with diffuse dispersion transparent objects

• US 6,239,870 B1
• Filed: 03/07/2000
• Issued: 05/29/2001
• Est. Priority Date: 09/19/1997
• Status: Expired due to Term

• Current Assignee: Heuft Systemtechnik GmbH
• Original Assignee: Heuft Systemtechnik GmbH
• Inventors: Heuft, Bernhard
• Primary Examiner(s): Pham, Hoa Q.
• Application Number:
  US09/508,137
• Time in Patent Office: 448 Days
• Field of Search: 356/239.1, 356/239.4, 356/239.5, 356/239.7, 356/239.8, 356/240.1, 250/223 B, 348/127, 348/125, 382/142
• US Class Current: 356/239.5
• CPC Class Codes: G01N 2021/8829 Shadow projection or structured background, e.g. for deflectometry three-dimensional metrology of surfaces G01B11/25
• CPC Class Codes: G01N 2021/8832 Structured background, e.g. for transparent objects
• CPC Class Codes: G01N 2021/8928 Haze defects, i.e. with a part of diffracted light
• CPC Class Codes: G01N 21/90 in a container or its contents G01N21/91 takes precedence
• CPC Class Codes: G01N 21/9018 Dirt detection in containers

Abstract

Diffusely scattering defects are to be detected in items made from transparent material, e.g. drinks bottles. To this end, the items (10) are inspected using a light source (12) and a camera (16), a contrast pattern (14) being arranged between the light source (12) and the item to be inspected. Diffusely scattering defects are detected by a decrease in the contrast of the contrast pattern (14) reproduced through the item.

Claims

1. A method for detecting diffusely scattering materials, impurities, deposits, damage or coatings on the surface or fluctuations in the material thickness of containers made from transparent material, the containers being inspected using a light source and an image recording device comprising the steps of:

arranging a contrast pattern between the light source and the containers to be inspected;

producing a reproduction of the containers by means of the image recording device;

scanning the reproduction pointwise to determine image spots;

determining the contrast of the contrast pattern by comparing the brightness of each image spot with that of adjacent image spots; and

comparing the number of brightness contrasts in which the determined brightness difference lies below a pre-set threshold value.

2. The method according to claim 1, wherein the image recording device is focussed on the plane of the contrast pattern.

3. The method according to claim 1 wherein the contrast pattern shows transparent regions and opaque regions which are sharply delimited as compared with each other.

4. The method according to claim 3, wherein the opaque regions block only light of a particular wavelength, and the light of this wavelength is used for the inspection of the containers.

5. A method for detecting diffusely scattering materials, impurities, deposits, damage or coatings on the surface or fluctuations in the material thickness of containers made from transparent material, the containers being inspected using a light source and a camera comprising the steps of:

arranging a contrast pattern between the light source and the containers to be inspected;

producing by means of the camera a reproduction of the containers illuminated through the contrast pattern;

scanning the reproduction pointwise to determine image points;

determining the brightness of each image point;

ascertaining bright-dark and dark-bright transitions between each image point and adjacent image points;

recording the number of transitions and their brightness contrast and

comparing the number of transitions having a large brightness contrast with a predetermined threshold value.

6. The method according to claim 5, wherein the camera is focussed on the plane of the contrast pattern.

7. The method according to claim 5 wherein the contrast pattern shows transparent regions and opaque regions which are sharply delimited as compared with each other.

8. The method according to claim 7 wherein the opaque regions block only light of a particular wavelength, and the light of this wavelength is used for the inspection of the containers.