Injection device

• US 6,241,709 B1
• Filed: 12/02/1996
• Issued: 06/05/2001
• Est. Priority Date: 05/30/1994
• Status: Expired due to Term

• Current Assignee: Haselmeier AG (Sulzer AG)
• Original Assignee: B D Medico SARL
• Inventors: Bechtold, Herbert, Gabriel, Jochen
• Primary Examiner(s): Sykes, Angela D.
• Assistant Examiner(s): BIANCO, PATRICIA
• Application Number:
  US08/750,289
• Time in Patent Office: 1,646 Days
• Field of Search: 604/187, 604/218, 604/207-211, 604/224, 604/232, 604/71, 604/72, 604/134, 604/136, 604/138, 604/156, 604/181
• US Class Current: 604/207
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/31536 Blocking means to immobilize a selected dose, e.g. to administer equal doses
• CPC Class Codes: A61M 5/31541 Means preventing setting of a dose beyond the amount remaining in the cartridge
• CPC Class Codes: A61M 5/31551 including axial movement of dose setting member
• CPC Class Codes: A61M 5/31553 without axial movement of dose setting member
• CPC Class Codes: A61M 5/31563 interacting with a displaceable stop member
• CPC Class Codes: A61M 5/31578 based on axial translation, i.e. components directly operatively associated and axially moved with plunger rod
• CPC Class Codes: A61M 5/31593 Multi-dose, i.e. individually set dose repeatedly administered from the same medicament reservoir
• CPC Class Codes: A61M 5/46 having means for controlling depth of insertion

Abstract

The invention relates to an injection device (10) having a housing (15) and an injection fluid container (12) which can move, in relation to this housing, between a distal and proximal end position, and also having a pushrod (14) to act on a plunger (23) in this container (12) for the purpose of expelling fluid from the container. A drive connection (27) is provided between the pushrod (14) and the container (12) and, in the distal end position of the container, this drive connection is effective in both the proximal and the distal direction, but in the proximal end position of the container (12), it is only effective when the pushrod (14) is moved in the distal direction.

Claims

1. An injection device comprising

a housing, a retainer axially movable within said housing for movement therein, during an injection, between a distal position and a proximal position thereof,

a fluid container within said retainer,

a plunger axially movable within said fluid container,

a driving member axially displaceable within said housing,

a toothed rod having a plurality of teeth arranged thereon in a longitudinal direction, said toothed rod being disposed in said housing for axial displacement therein and for acting on said plunger to express fluid from said fluid container during an injection,

a first coupling device cooperating with teeth on the toothed rod, provided on said retainer, which normally locks said toothed rod to said retainer but permits relative axial movement therebetween while said retainer is not within a first predetermined axial position range inside said housing, and said toothed rod is moving in a predetermined axial rod movement direction, and

a second coupling device, cooperating with teeth on the toothed rod, provided on said driving member, which normally locks said driving member to said toothed rod but permits relative axial movement therebetween while said driving member is not within a second predetermined axial position range inside said housing, and said driving member is moving in a predetermined driving member axial movement direction.

2. The injection device according to claim 1, wherein said second coupling device is so formed that the distal position of the retainer also constitutes a limit for distal movement of the pushrod.

3. The injection device according to claim 1, wherein, in the distal position of the retainer, the first coupling device is effective in both the proximal and the distal directions, but in the proximal position of the retainer, is only effective when the pushrod is moved in the distal direction.

4. The injection device according to claim 1, wherein

in a proximal position range of the retainer, the second coupling device causes engagement between the driving member and the toothed rod during movement in both the proximal and the distal directions.

7. The injection device according to claim 1, wherein

the driving member is connected to an actuating grippable member located on a distal portion of the device, for moving the driving member into its cocked position.

8. The injection device according to claim 1, wherein at least one of said coupling devices is formed as a frictional coupling device.

9. The injection device according to claim 1,

wherein the first coupling device on the retainer comprises a member laterally movable into and out of engagement with the toothed rod.

10. The injection device according to claim 9, wherein the member connected to the retainer elastically engages, at least in the proximal end position of the retainer, with the pushrod, at least in the proximal end position of the container.

11. The injection device according to claim 9, wherein

said first coupling device is axially movable together with said retainer.

12. The injection device according to claim 1, wherein

the second coupling device has a shape complementary to that of the pushrod, for engagement with the pushrod and which, at least in the distal end position range of the retainer, engages elastically with the toothed rod.

13. The injection device according to claim 12, wherein, depending upon the position of the retainer, the second coupling device is prevented by a member secured to the housing from moving elastically away from the toothed rod.

14. The injection device according to claim 1, wherein

a stop is provided on an inner surface of the housing for limiting movement of the toothed rod relative to the housing.

15. The injection device according to claim 1, wherein the length of the retainer is adjustable by forming the retainer of two interengaging sections.

16. The injection device according to claim 15, wherein the retainer has a proximal section and a distal section that are connected to each other by an adjustable connection which makes it possible to change the overall length of the retainer.

17. The injection device according to claim 1, wherein in its proximal position, the retainer rests with its distal end against a proximal end section of the driving member.

18. The injection device according to claim 1, wherein said first and second coupling devices each have a respective effectiveness which is a function of the respective position of the retainer.

31. The injection device according to claim 1, wherein the first coupling device comprises two engaging members provided with engaging elements adapted to engage corresponding rows of teeth of said pushrod.

32. The injection device according to claim 1, wherein the second coupling device has two engaging members provided with engaging elements adapted to engage corresponding rows of teeth on.

33. The injection device according to claim 31, wherein the toothed rod serving as a pushrod has a rectangular cross-section and,

on a first pair of opposing sides, is provided with rows of teeth for engagement with the first coupling device, and,

on the second pair of opposing sides, is provided with rows of teeth (246, 248) for engagement with the second coupling device.

34. The injection device according to claim 33, wherein said first coupling device and said second coupling device each comprise at least one engaging member, and said engaging members engage each other interdigitally.

35. The injection device according to claim 34, wherein

one of the rows of teeth on the opposing sides of said toothed rod, and the engaging elements on engaging members which elastically engage these opposing rows of teeth, are offset from each other in an axial direction in order to permit, selectively, either:

a full engagement of an engaging element of the first of two elastic engaging members with the associated row of teeth of the toothed rod, while an engaging element of the second of two elastic engaging members is not in full engagement with its associated row of teeth but elastically applied thereagainst, or

a full engagement of an engaging element of the second of two elastic engaging members with the associated row of teeth of the toothed rod, while the engaging element of the first of two elastic engaging members is not in full engagement with its associated row of teeth but elastically applied thereagainst,

thus allowing adjustment of the injection device in steps smaller than one tooth division of the rows of teeth.

41. The injection device according to claim 16, wherein the adjustable mechanism is a micro-detent mechanism.

42. The injection device according to claim 1, wherein said pushrod is provided with teeth on opposite sides, thereby forming a toothed rod.

5. An injection device, comprising:

a housing,

a retainer axially movable within said housing for movement therein, during an injection, between a distal position and a proximal position thereof,

a fluid container within said retainer,

a plunger axially movable within said fluid container,

a driving member axially displaceable within said housing,

a toothed rod disposed in said housing for axial displacement therein and for acting on said plunger to express fluid from said fluid container during an injection,

a first coupling device provided on said retainer and cooperating with teeth of said toothed rod, which normally locks said toothed rod to said retainer but permits relative axial movement therebetween while said retainer is not within a first predetermined axial position range inside said housing, and said toothed rod is moving in a predetermined axial rod movement direction, and

a second coupling device provided on said driving member, and cooperating with teeth of said toothed rod, which normally locks said driving member to said toothed rod but permits relative axial movement therebetween while said driving member is not within a second determined axial position range inside said housing, and said driving member is moving in a predetermined driving member axial movement direction, and further comprising,

coupled to the driving member, a detent mechanism, and a spring, acting upon the driving member in the proximal direction, and adapted to be compressed by moving the driving member and detent mechanism in the distal direction, said detent mechanism engaging against a fixed portion of said housing when a predetermined cocked position is reached.

6. The injection device according to claim 5, wherein

the housing is formed with a radial opening therein,

a clip, provided on the outside of the housing, is movable at said radial opening against the detent mechanism inside the housing, to release the detent mechanism and to thus trigger an injection process.

40. The injection device according to claim 5, wherein said spring is made of a plastic material.

19. An injection device having a housing, comprising

an injection fluid container disposed in said housing,

a toothed rod movable in relation to the housing to expel fluid from said container,

a retainer serving to hold the container and movable in the housing between a proximal and a distal position, said retainer comprising a proximal retainer portion and a distal retainer portion, said retainer portions being axially displaceable relative to each other for permanently adjusting the length of said retainer.

20. The injection device according to claim 19, wherein, in a distal position range thereof, the retainer has abutment means, determining at least one end position thereof relative to the housing and

wherein length adjustment of the retainer, by adjusting interengagement of sections thereof, is carried out relative to the abutment means so that, when the length of the retainer is changed, the position of the container relative to the toothed rod is changed.

21. The injection device according to claim 19, wherein the device for adjusting length has a micro-detent mechanism connecting a proximal section and a distal section of the retainer to each other in an adjustable way.

22. An injection device, comprising

a housing,

a retainer axially movable within said housing for movement therein, during an injection, between a distal position and a proximal position thereof,

a fluid container within said retainer,

a plunger axially movable within said fluid container,

a driving member axially displaceable within said housing,

a toothed rod disposed in said housing for axial displacement therein and for acting on said plunger to express fluid from said fluid container during an injection,

a first coupling device provided on said retainer, and cooperating with teeth on said toothed rod, which normally locks said toothed rod to said retainer but permits relative axial movement therebetween while said retainer is not within a first predetermined axial position range inside said housing, and said toothed rod is moving in a predetermined axial rod movement direction, and

a second coupling device provided on said driving member, and cooperating with teeth on said toothed rod, which normally locks said driving member to said toothed rod but permits relative axial movement therebetween while said driving member is not within a second predetermined axial position range inside said housing, and said driving member is moving in a predetermined driving member axial movement direction, and wherein

the housing comprises two parts, and a device is provided for changing the relative position of the housing parts by linearly moving them relative to each other.

23. The injection device according to claim 22, wherein

a first housing part is provided for guiding the retainer holding the injection fluid container and

a second housing part, movable relative to said first housing part, comprises detent means for locking of a detent mechanism provided on the driving member.

24. The injection device according to claim 23, wherein

the second housing part is formed with a radial opening therein, and

a clip on the outside of the second housing part is provided for releasing, by actuation via said radial opening, the detent connection between the detent means and the detent mechanism inside said housing.

25. The injection device according to claim 22, wherein one of the housing parts movable relative to each other comprises a thread, and the other housing part comprises a threaded sleeve rotatable, but not axially movable, relative to the other housing part and being in engagement with said thread.

26. The injection device according to claim 22, further comprising

a guide means for linearly guiding said housing parts that are movable relative to each other.

27. The injection device according to claim 22 wherein one of the housing parts is guided in the other.

28. The injection device according to claim 27, wherein an outer one of said housing parts is provided with at least one elongated recess, through which a part of an inner one of said housing parts protrudes radially.

29. The injection device according to claim 28, wherein the outwardly protruding part of the inner housing part is provided with an external thread which engages with the internal thread of a threaded sleeve disposed on the outer housing part, said sleeve being rotatable, but not axially movable, relative to said outer housing part.

30. The injection device according to claim 25, wherein the threads are small pitch threads.

36. An injection device having

a housing for receiving a container for a fluid to be injected,

an actuating member,

a toothed rod, having a longitudinal axis that is axially movable in response to said actuating member to expel fluid from a container disposed in the housing, and

an axially movable part which engages against said toothed rod,

wherein, in accordance with the, invention,

the toothed rod, viewed in cross section transverse to its longitudinal axis, is polygonal;

at least two sides of a plurality of sides of said rod are each formed with a respective row of teeth, and said rows of teeth cooperate with said axially movable part;

said rows of teeth each have a predetermined tooth division,

said axially movable part comprises a plurality of engaging members, and each engaging member is formed with at least one engaging element having a shape substantially complementary to a cooperating one of said rows of teeth and each engaging member is elastically biassed against said cooperating row of teeth,

and wherein, in order to facilitate finer adjustment of an axial position of said toothed rod within said housing, there is an axial offset among at least one of

the respective rows of teeth with respect to each other, and

the engaging elements on the respective enagaging members with respect to each other.

37. The injection device of claim 36, wherein the rows of teeth of the toothed rod cooperating with said advancing part are disposed essentially symmetrically to a longitudinal axis of the toothed rod.

38. The injection device according to claim 36, wherein said advancing part is formed as a driving member for moving the container in the housing of the injection device.

39. The injection device according to claim 36, wherein the toothed rod has a rectangular cross-section, and said advancing part has two engaging members cooperating with rows of teeth on opposing sides of said toothed rod.

43. The injection device according to claim 36, wherein said axially movable part is movable between

a first orientation wherein a first one of said engaging members is fully engaged with a first one of said rows of teeth and a second one of said engaging members is elastically biassed against, but not fully engaged with, a second one of said rows of teeth, and

a second orientation wherein said first one of said engaging members is elastically biassed against, but not fully engaged with, said first one of said rows of teeth and said second one of said engaging members is fully engaged with said second one of said rows of teeth

whereby said axial position of said toothed rod within said housing can be adjusted more finely than a pitch spacing of said teeth.