Joint for pre-cast concrete twin-leaf arch sections

• US 6,243,994 B1
• Filed: 01/11/1999
• Issued: 06/12/2001
• Est. Priority Date: 01/11/1999
• Status: Expired due to Term

• Current Assignee: Contech Engineered Solutions, LLC (THE QUIKRETE Cos. LLC)
• Original Assignee: Bebo Of America, Inc.
• Inventors: Bernini, Joe
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): Yip, Winnie
• Application Number:
  US09/227,826
• Time in Patent Office: 883 Days
• Field of Search: 52/86, 52/88, 52/89, 522/237, 522/239, 522/231.1, 525/831, 525/821, 525/901, 526/05, 526/07, 527/244, 527/450.8, 526/01, 405/126, 405/134, 405/135, 405/146, 405/153, 14/24--26
• US Class Current: 52/86
• CPC Class Codes: E02D 29/045 Underground structures, e.g. tunnels or galleries, built in the open air or by methods involving disturbance of the ground surface all along the location line; Methods of making them
• CPC Class Codes: E04B 1/3205 Structures with a longitudinal horizontal axis, e.g. cylindrical or prismatic structures
• CPC Class Codes: E04B 2001/3217 Auxiliary supporting devices used during erection of the arched structures
• CPC Class Codes: E04B 2001/3264 hardened in situ
• CPC Class Codes: E04B 2001/3276 Panel connection details

Abstract

A joint for pre-cast concrete twin-leaf arch sections is self-aligning when the two arch sections are initially brought into abutting contact with each other. The joint provides a rigid connection between the twin units and is achieved on site by means of re-inforced cast-in-place concrete. Reinforcement splices for the connection are lap splices, and the joint allows pouring the cast-in-place concrete without the need of formwork. For load distributing purposes, a continuous connection of individual arch rings in the longitudinal direction at the arch crown is possible. An initial abutting contact between the twin units is provided by the joint of the present invention. The contact provided by the joint of the present invention is self-aligning, locking, allows the controlled transmission of the abutting force and allows for a temporary connection. The joint includes mechanical elements for aligning and locking the two arch sections together. The mechanical elements include, in the preferred embodiment, a projection on one arch section and a depression on the other arch section. Cast-in-place concrete is placed in boxed-out, or step, sections located adjacent to the mechanical elements and completes the joint.

Claims

1. A joint for pre-cast concrete twin-leaf arches for use in road building or the like in which a plurality of twin-leaf arch sections are used to form a large span comprising:

two pre-cast concrete twin-leaf arch sections, each section including a crown area having an end and a central portion, and two side surfaces separated by a longitudinal dimension;

initial contact areas on the ends of said crown areas of said arch sections that allow a controlled transmission of abutting forces;

self-aligning and locking means on the ends of said arch sections for mechanically joining one arch section to the second arch section as said two arch sections are initially brought into contact with each other;

step sections on opposite sides of said central portion of said arch sections for receiving cast-in-plate concrete;

two further pre-cast twin-leaf arch sections, each of which has a crown area and two side surfaces separated by a longitudinal dimension and which are self-aligned and locked by a second self-aligning and locking means and which are positioned longitudinally adjacent to said two pre-cast concrete twin-leaf arch sections locked by said self-aligning and locking means; and

arch connecting means in the crown areas of said locked arch sections and said further locked arch sections longitudinally connecting said two locked arch sections to said two further locked arch sections.

2. The joint defined in claim 1 wherein said self-aligning and locking means includes a depression defined on one arch section and a projection on the other arch section.

3. The joint defined in claim 2 wherein said self-aligning and locking means further includes a bolt extending from one arch section to the other arch section and through said projection and said depression.

4. The joint defined in claim 1 said step sections on each arch section adjacent to said self-aligning and locking means.

5. The joint defined in claim 4 further including re-bar elements in said step sections extending from each arch section.

6. The joint defined in claim 5 further including re-bar elements that form lap splices with the re-bar elements extending from each arch section.

7. The joint defined in claim 4 further including cast-in-place concrete in said step sections.

8. The joint defined in claim 2 wherein said depression and said projection are each located in an initial contact area on each arch section.

9. The joint defined in claim 4 wherein said arch connecting means further including re-bar elements located to connect said two arch sections to said two further arch sections.

10. The joint defined in claim 4 wherein said arch connecting means further including dowel elements located to connect said two arch sections to said two further arch sections.

11. The joint defined in claim 4 further including portions in said arch sections that serve as a form for cast-in-place concrete.

12. A method of joining pre-cast concrete twin-leaf arch sections together comprising:

providing pre-cast concrete twin-leaf arch sections each having a central portion and two side surfaces separated by a longitudinal dimension;

abutting a crown section end of arch section against a crown section end of an adjacent arch section;

providing self-aligning and locking means on said crown section ends of said arch sections;

mechanically locking said one arch section to said adjacent arch section during said abutting step;

providing two further pre-cast concrete twin-leaf arch sections each having a central portion and two side surfaces separated by a longitudinal dimension;

mechanically locking said mechanically locked arch sections to the two further locked arch sections located longitudinally adjacent to said mechanical locked arch sections; and

placing cast-in-place concrete on the mechanical locked arch sections adjacent to the mechanical lock formed during said mechanical locking step.

13. The method defined in claim 12 wherein the step of mechanically locking one arch section to the other arch section includes providing a projection on one arch section and a depression in the other arch section and placing the projection into the depression.

14. The method defined in claim 13 wherein the step of mechanically locking one arch section to the other arch section includes providing a bolt extending from one arch section to the other arch section through said projection and said depression.

15. The method defined in claim 12 further including a step of defining step sections on each arch section adjacent to the mechanical lock defined in said mechanical locking step.

16. The method defined in claim 12 wherein said step of joining the arch sections together includes placing re-bar elements in said step sections to form lap splices together with re-bar elements extending from the arch sections into the step sections.

17. The method defined in claim 16 further including placing cast-in-place concrete in said step sections.

18. The method defined in claim 12 further including placing re-bar in a longitudinal direction of the twin-leaf arch sections and extending from a step of one twin leaf arch section into a step of the second arch section.

19. The method defined in claim 12 further including placing dowels to extend in a longitudinal direction from the step of the one twin-leaf arch section into the step of the second twin-leaf arch section.

20. A joint for pre-cast concrete twin-leaf arches comprising:

two adjacent pre-cast concrete twin-leaf arch sections, each section including a crown area having an end and a central portion, and two side surfaces separated by a longitudinal dimension;

self-aligning means on the ends of said arch sections for mechanically joining one arch portion adjacent to the crown area of said one arch section to a second arch portion adjacent to the crown area of said second arch section and for automatically orienting each arch section with respect to the other arch section as said arch sections are initially brought into contact with each other adjacent to the crown section of each arch sections;

step sections on opposite sides of said central portions of said arch sections for receiving cast-in-plate concrete;

two further adjacent pre-cast concrete twin-leaf arch sections which include two side surfaces separated by a longitudinal dimension, a crown area, and a further self-aligning means mechanically joining one of said two further adjacent arch sections to the other arch section of said two further adjacent arch sections, said two further adjacent pre-cast concrete twin-leaf arch sections being longitudinal to said two adjacent pre-cast concrete twin-leaf arch sections; and

connecting means in the crown areas of said pre-cast twin-leaf arch sections connecting said two adjacent pre-cast concrete twin-leaf arch sections to said two further adjacent pre-cast concrete twin-leaf arch sections.

21. A joint for pre-cast concrete twin-leaf arches comprising:

two adjacent pre-cast concrete twin-leaf arch sections, each section including a crown area having a top surface, a bottom surface and two side surfaces;

initial contact areas in the crown area on said arch sections that allow a controlled transmission of abutting forces; and

self-aligning and locking means located substantially centrally between two side surfaces in the crown area on said arch sections for mechanically joining one arch section to the second arch section as said arch sections are initially brought into contact with each other and located spaced from said surfaces, and step sections on each arch section adjacent to said self-aligning and locking means.

22. The joint defined in claim 21 wherein each step section is located between said locking means and one of said two side surfaces.

23. A joint for pre-cast concrete twin-leaf arches comprising:

two adjacent pre-cast concrete twin-leaf arch sections, each section including a crown area, a top surface, a bottom surface and two side surfaces; and

self-aligning means in the crown area on said arch sections spaced from said side surfaces for mechanically joining one arch portion adjacent to the crown area of said one arch section to the second arch portion adjacent to the crown area of said second arch section and for automatically orienting each arch section with respect to the other arch section as said arch sections are initially brought into contact with each other adjacent to the crown section of each arch section and including step sections on each side of said self-aligning means, each step section being located between said self-aligning means and one of said side surfaces of each arch section.