Non-contact position sensor

• US 6,246,230 B1
• Filed: 04/19/1999
• Issued: 06/12/2001
• Est. Priority Date: 07/30/1996
• Status: Expired due to Term

• Current Assignee: Ingeborg Wandschneider, Micro-Epsilon Messtechnik GmbH & Co., KG
• Original Assignee: Micro-Epsilon Messtechnik GmbH & Co., KG
• Inventors: Mednikov, Felix
• Primary Examiner(s): PATIDAR, JAY M
• Application Number:
  US09/230,698
• Time in Patent Office: 785 Days
• Field of Search: 324/207.12, 324/207-5-2, 324/207.22, 324/207.24, 324/225, 340/870-1-8, 137/554
• US Class Current: 324/207.16
• CPC Class Codes: G01D 5/2006 by influencing the self-induction of one or more coils G01D5/22 takes precedence

Abstract

A noncontacting displacement sensor (1) is proposed with a measuring coil (2) to which alternating current can be applied, the measuring coil (2) having at least two voltage taps (3), with an electrically and/or magnetically conductive measuring object (5), and with an evaluation circuit (4) for evaluating and, if need be, determining an output voltage that corresponds to the position of the measuring object (5) with respect to the voltage taps (3). To provide the displacement sensor of a structural form that is as compact as possible, the measuring object (5) is arranged and displaceable in the interior of the measuring coil (2), the total impedance of the measuring coil (2) being independent of the position of the measuring object (5).

Claims

1. Non-contacting displacement sensor with a measuring coil to which an alternating current can be applied, the measuring coil having at least two voltage taps, with an electrically and/or magnetically conductive measuring object, and with an evaluation circuit for evaluating and determining an output voltage that corresponds to the position of the measuring object with respect to the voltage taps, the measuring object being arranged and displaceable in the interior of the measuring coil, and the total impedance of the measuring coil being independent of the position of the measuring object, wherein sources-of alternating current supply the measuring coil and the sources of alternating current are provided by a source of ac voltage and intermediate resistors.

2. Displacement sensor of claim 1, wherein the measuring coil is connected to the inverting and the noninverting input of a differential amplifier of the evaluation circuit, and that with the aid of an interposed load potentiometer the zero point is adjustable at the output of the differential amplifier, when the measuring object is in the center of the measuring coil.

3. Displacement sensor of claim 1, wherein the evaluation circuit generates an output voltage that changes proportionately, when the measuring object deflects from a center position of the measuring coil, the phase of the output voltage being changed by 180°

.

4. Displacement sensor of claim 1, wherein the positions of the voltage taps are selected such that in the absence of the measuring object substantially the same voltage can always be tapped between two adjacent voltage taps.

5. Displacement sensor of claim 1, wherein the measuring object maximally extends over the spacing between two adjacent voltage taps.

6. Displacement sensor of claim 1, wherein the measuring object is formed of a ferromagnetic material.

7. Displacement sensor of claim 1, wherein the measuring object is formed of a material with a low resistivity.

8. Displacement sensor of claim 1, wherein the measuring coil is an elongate coil.

9. Displacement sensor of claim 8, wherein the measuring coil is a cylindrical coil.

10. Displacement sensor of claim 1, wherein in the interior of the measuring coil a coil tube is arranged that extends preferably over the entire length of the measuring coil, and the measuring object is arranged in the interior of the coil tube.

11. Displacement sensor of claim 10, wherein the coil tube is formed of a nonferromagnetic material with a high resistivity.

12. Displacement sensor of claim 11, wherein the coil tube is formed of stainless steel.

13. Displacement sensor of claim 10, wherein the coil tube is formed of a plastic.

14. Displacement sensor of claim 10, wherein the coil tube is formed of glass.

15. Displacement sensor of claim 1, wherein the measuring coil is supplied symmetrically with two complementary voltages.

16. Displacement sensor of claim 1, wherein the measuring coil is supplied with a square-wave voltage.

17. Displacement sensor of claim 1, wherein the voltage is acquired between adjacent voltage taps, wherein the evaluation circuit comprises means for adding the acquired voltage values, and means for adding up the thereby resulting subtotals to the output voltage.

18. Displacement sensor of claim 1, wherein the voltage is acquired respectively between two individual voltage taps and a reference potential, and wherein the evaluation circuit comprises means for adding up the acquired voltage values to the output voltage.

19. Displacement sensor of claim 1, wherein the evaluation circuit comprises at least one summation amplifier as means for adding voltage values.

20. Displacement sensor of claim 19, wherein the amplifier has an inverting and a noninverting input.

21. Displacement sensor of claim 1, wherein the individual voltage taps are combined to a common measured data tap that permits tapping the output voltage, and wherein at least one resistor is interposed between the individual voltage taps and the measured data tap.

22. Displacement sensor of claim 21, wherein the resistors have a substantially identical rating.

23. Displacement sensor of claim 21, wherein the resistors have different ratings.

24. Displacement sensor of claim 21, wherein the resistors have a rating that is by two orders higher than the output resistance of the measuring coil.

25. Displacement sensor of claim 1, wherein the evaluation circuit includes means for compensating temperature influences.

26. Displacement sensor of claim 25, wherein the evaluation circuit comprises means for measuring the temperature and for considering the temperature characteristic of the measuring coil during the evalutation of the acquired voltage.

27. Displacement sensor of claim 1, wherein the measuring coil is realized in the form of a series connection of individual segments that comprise at least one coil wind, and wherein the individual segments of the measuring coil are each supplied by a source of ac current.

28. Noncontacting displacement sensor with a measuring coil to which an alternating current can be applied, the measuring coil having at least two voltage taps, with an electrically and/or magnetically conductive measuring object, and with an evaluation circuit for evaluating and determining an output voltage that corresponds to the position of the measuring object with respect to the voltage taps, the measuring object being arranged and displaceable in the interior of the measuring coil, and the total impedance of the measuring coil being independent of the position of the measuring object, wherein means for compensating the temperature are provided, which comprise a source of ac voltage and parallel thereto a source of dc voltage that is connected via at least one resistor to the measuring coil, that the means for compensating the temperature comprise a component for determining the absolute value of the temperature and an evaluation circuit with two channels, wherein the dc component can be determined in the first channel and the ac component of the output signal of the measuring coil in the second channel.

29. Displacement sensor of claim 28, wherein the temperature is measured by determining a dc or an ac resistance.

30. Displacement sensor of claim 28, wherein the evaluation circuit comprises means for separating and separately processing the ac voltage and dc voltage components of the acquired voltage and means for eliminating the temperature influence on the ac component.

31. Displacement sensor of claim 30, wherein the means for separating and separately processing the ac voltage and dc voltage components comprises respectively at least one filter, and wherein a demodulator is provided in addition for processing the ac component.

32. Displacement sensor of claim 30, wherein the evaluation circuit comprises a differential amplifier as means for eliminating the temperature influence on the ac component, wherein the demodulated, filtered and, if need be, amplified ac component is supplied to the one input of the differential amplifier, and the filtered and, if need be, amplified dc component is supplied to the other input of the differential amplifier.

33. Noncontacting displacement sensor with a measuring coil to which an alternating current can be applied, the measuring coil having at least two voltage taps, with an electrically and/or magnetically conductive measuring object, and with an evaluation circuit for evaluating and determining an output voltage that corresponds to the position of the measuring object with respect to the voltage taps, the measuring object being arranged and displaceable in the interior of the measuring coil, and the total impedance of the measuring coil being independent of the position of the measuring object, wherein the measuring coil is wound on a coil tube that comprises openings for applying pressures, that the position of the measuring object adjusts itself based on the applied pressures, and that the measuring coil is a toroidal coil, wherein a plurality of voltage taps extend via resistors and a junction to an input of the evaluation circuit.

34. Displacement sensor of claim 33, wherein the measuring coil is a toroidal coil and that a ball is used as measuring object.