Method of synchronizing engine torque with vehicle torque load for accomplishing vehicle transmission shifting

• US 6,246,941 B1
• Filed: 03/25/1999
• Issued: 06/12/2001
• Est. Priority Date: 03/25/1999
• Status: Expired due to Term

• Current Assignee: ZF Meritor LLC (Cummins Incorporated)
• Original Assignee: ZF Meritor LLC (Cummins Incorporated)
• Inventors: Sayman, Robert Anthony
• Primary Examiner(s): Cuchlinski, Jr., William A.
• Assistant Examiner(s): PIPALA, EDWARD J
• Application Number:
  US09/275,832
• Time in Patent Office: 810 Days
• Field of Search: 701/51, 701/53, 701/55, 701/54, 701/58, 701/64, 701/65, 477/107, 477/109, 477/110, 477/111, 477/124, 743/35, 743/37, 743/39
• US Class Current: 701/51
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/11 Stepped gearings
• CPC Class Codes: B60W 2510/105 Output torque
• CPC Class Codes: B60W 2510/1065 Transmission of zero torque
• CPC Class Codes: B60W 2530/10 Weight
• CPC Class Codes: B60W 2530/16 Driving resistance
• CPC Class Codes: B60W 2552/15 Road slope, i.e. the inclination of a road segment in the longitudinal direction
• CPC Class Codes: B60W 2710/0666 Engine torque
• CPC Class Codes: B60W 30/19 Improvement of gear change, e.g. by synchronisation or smoothing gear shift
• CPC Class Codes: B60Y 2200/14 Trucks; Load vehicles, Busses
• CPC Class Codes: F16H 2059/142 of driving resistance calculated from weight, slope, or the like
• CPC Class Codes: F16H 2059/663 Road slope
• CPC Class Codes: F16H 2306/44 Removing torque from current gears
• CPC Class Codes: F16H 2306/46 Uncoupling of current gear
• CPC Class Codes: F16H 59/0217 with electric switches or sensors not for gear or range selection, e.g. for controlling auxiliary devices for gear selection F16H59/044; for range selection F16H59/105
• CPC Class Codes: F16H 61/0403 Synchronisation before shifting
• CPC Class Codes: F16H 63/502 for smoothing gear shifts

Abstract

A method of engaging and disengaging transmission gears in a vehicle is provided. An intent switch is actuated for preparing the transmission to engage or disengage the transmission gears. An engine speed synchronization (ESS) controller processes an input torque parameter representing torque from an engine and an output torque parameter representing torque at a transmission output shaft. The input torque parameter may include such inputs as friction torque while the output torque parameter may include such inputs as vehicle torque load. The input torque parameter is adjusted to approximate the output torque parameter for achieving a zero torque load between the engine and transmission output shaft to facilitate engaging and disengaging transmission gears.

Claims

1. A method of engaging and disengaging transmission gears in a vehicle comprising the steps of:

(a) actuating an intent switch for preparing the transmission to engage or disengage the transmission gears;

(b) processing an input torque parameter representing torque from an engine;

(c) processing an output torque parameter representing torque at a transmission output shaft; and

(d) adjusting the input torque parameter to approximate the output torque parameter for achieving a zero torque load between the engine and transmission output shaft to facilitate engaging and disengaging transmission gears.

2. The method as set forth in claim 1 wherein step (c) further comprises the steps of:

(c)(1) obtaining an engine drive force parameter;

(c)(2) obtaining a drive line inertial force parameter and subtracting the drive line inertial force parameter from the engine drive force parameter; and

(c)(3) obtaining a vehicle drag force parameter and subtracting a vehicle drag force parameter from the engine drive force parameter.

3. The method as set forth in claim 2 wherein step (c)(3) further comprises the steps of:

(c)(3)(A) obtaining an aerodynamic resistance parameter;

(c)(3)(B) obtaining a grade resistance parameter and adding the grade resistance parameter to the aerodynamic resistance parameter; and

(c)(3)(C) obtaining a rolling resistance parameter and adding the rolling resistance parameter to the aerodynamic resistance parameter.

4. The method as set forth in claim 3 wherein step (d) comprises dithering the input torque parameter about the output torque parameter by varying engine fueling.

5. The method as set forth in claim 3 wherein the aerodynamic resistance parameter is obtained from a first table of vehicle test data.

6. The method as set forth in claim 3 wherein the grade resistance parameter is obtained from a second table of vehicle test data.

7. The method as set forth in claim 6 wherein the grade resistance parameter is modified in relation to vehicle speed and engine throttle position.

8. The method as set forth in claim 3 wherein the rolling resistance parameter is obtained from a third table of vehicle test data derived from an estimate of number of wheels and vehicle weight.

9. The method as set forth in claim 2 wherein acceleration of the vehicle is assumed to be zero after actuating the intent switch for negating the engine drive force parameter and negating the drive line inertial force parameter.

10. The method as set forth in claim 1 wherein step (b) comprises obtaining a friction torque parameter sent from an engine control processor.

11. The method as set forth in claim 2 wherein the drive line inertial force parameter and vehicle drag force parameters are obtained as a function of overall gear ratio.

12. The method as set forth in claim 2 wherein the drive line inertial force parameter and vehicle drag force parameters are obtained as a function of vehicle speed.

13. The method as set forth in claim 1 wherein steps (b) and (c) occur simultaneously.

14. A vehicle drive system comprising:

an engine having an engine output shaft;

a transmission having a transmission input shaft coupled to said engine output shaft and a transmission output shaft selectively coupled to said transmission input shaft by a plurality of gears;

an intent switch for preparing to shift said transmission between said plurality of gears when said intent switch is actuated;

an engine control having an engine torque signal representing a torque at said engine output shaft; and

an engine synchronization control connected to said engine control for calculating a torque at said transmission output shaft and adjusting said torque at said engine output shaft until said torque at said engine output shaft approximates said torque at said transmission output shaft so that a zero net torque is achieved and a shift between said plurality of gears may be effected when said intent switch is actuated.

15. The vehicle drive system as set forth in claim 14 wherein said torque at said transmission output shaft represents a vehicle torque load, said engine synchronization control calculating said vehicle torque load using a drive force parameter, an inertial force parameter, and a drag force parameter.

16. The vehicle drive system as set forth in claim 15 wherein said inertial force is assumed to be zero and said drag force parameter includes an aerodynamic resistance parameter, a grade resistance parameter, and a rolling resistance parameter and said engine synchronization control adjusts said torque at said engine output shaft to approximate the sum of said aerodynamic resistance, said grade resistance, and said rolling resistance parameters.

17. The vehicle drive system as set forth in claim 15 wherein said engine control and said engine synchronization control are one control unit.